Gas heating of production premises

Gas heating is a dependable and effective solution for maintaining a warm and comfortable temperature in production facilities. Gas heating systems are becoming a popular option for companies trying to maintain ideal working conditions while controlling operating costs because of their affordability and wide availability.

Gas heating systems are appropriate for many industrial environments because they use natural gas as a fuel source to provide heat. These systems provide a stable and consistent heat output, which is beneficial for factories, warehouses, and workshops as they maintain a comfortable atmosphere for workers and equipment.

The efficiency of gas heating is one of its main benefits. A space can be rapidly heated by gas-fired heaters, making it possible to quickly adapt to shifting weather conditions or production demands. This responsiveness is especially useful in settings where quality control or safety compliance depend on maintaining certain temperature levels.

Gas heating systems are also renowned for their dependability and toughness. These systems are built to withstand heavy use, require little maintenance, and deliver reliable performance for the duration of their lives. For businesses that rely on continuous heating to maintain a smooth operation, this reliability is crucial.

Gas heating has benefits as well from an environmental one. When compared to fuels like coal or oil, natural gas burns cleaner and releases less pollutants like sulfur dioxide and carbon dioxide into the atmosphere. Businesses can lessen their impact on the environment and still meet their heating needs by selecting gas heating for production facilities.

Advantages Efficient heating
Cost-effective in the long run
Quick heat distribution
Disadvantages Initial installation cost
Dependent on gas supply
Requires regular maintenance

Gas heat generators for air heating are types and advantages

Due in large part to consumer demand for comfort, a plethora of efficient and effective heating devices have been developed in recent years. These devices offer numerous benefits over antiquated models. We will also discuss other types of structures, like gas heat generators used to heat a private home’s air. regarding the types of this equipment, its features for installation, and its technical specifications.

Previously used mechanisms used for heating, such as, for example, cast -iron heating boilers, today fades into the background, giving way to more functional and effective equipment that can not only warm up the room, but also save a significant part of financial resources.
Today, gas air heating is increasingly distributed, which many experts call the most optimal option, since with its help you can qualitatively heat not only the living, but also the production premises of the factory type, therefore heating of industrial premises and enterprises is made and do it of such a type. In addition, this method differs in the speed of heating, which is sometimes important in conditions of harsh winter.

The movement of warm, hot air flows explains how a communication system like air gas heating operates. An apparatus like the air heater must be present for this process to proceed as accurately as possible. One should ponder more thoroughly over the characteristics of this useful component of air heating.

What is the gas heat generator for air heating

As was already mentioned, gas air heating heats a space efficiently and rapidly to the ideal temperature.

The thermal generator’s functional elements consist of an air fan, heat exchanger, ducts, combustion chamber, standard burner, and heat source.

Each of these system components has a distinct and significant function, which are as follows:

  • The function of a gas burner is to arson fuel and ensure its further combustion;
  • The purpose of the air fan lies in the non -stop supply of fresh air, as well as in the release of already worked out air up from the system;
  • In the combustion chamber, a complete combustion of the heat source occurs. Provided, if the fuel burns completely, then the amount of carbon dioxide produced by the system is not large;
  • The heat exchanger is necessary so that a normal heat exchange occurs between the heat generator and the room directly, that is, it prevents overheating of the heating equipment;
  • air ducts are special channels that are necessary to remove hot air to the desired sections of the room.

The working principle of devices like gas heating heat generators is as follows: cold air enters the fan, heats up as a result of the fuel burning, and the heated air flows into the room through the air ducts.

This cycle never ends, and the device’s operational lifespan is mostly determined by how well its technical components and functions work. The lack of a coolant is the primary distinction between an air heating system and other heating techniques.

Varieties of heat generators for gas air heating

These days, there are two types of equipment available: stationary and mobile mechanisms.

Two types of stationary devices are distinguished:

  • floor heaters;
  • Suspending heaters.

Since mobile devices depend on gas cylinders for operation, which isn’t always possible, they are less common. As a result, these gadgets are typically reserved for dire circumstances, such as when it comes to the primary heating apparatus.

The name makes it obvious that the suspended units are mounted on walls, but this can be done both inside and outside.

There are two primary avenues for producing floor devices that stand out:

  • horizontal devices that are more suitable for rooms with a low ceiling;
  • Vertical devices usually designed for installation on the street or in a private house.

Advantages of air gas heating of the house

The following are the undeniable benefits of air heating, with the most accurate being identified among them:

  • This heating option is highly performance and economical due to the fact that air heating is carried out not in the boiler room, but directly in the living room;
  • This heating method makes a full heating of the house in just 1 – 2 hours, which is a very quick time for any heating system;
  • a small amount of financial resources spent on servicing the heat generator, since the installation of these devices is not difficult, and during operation they do not require increased attention from the hosts due to the fact that they are fully automated. In addition, in the case of heating at low temperatures, you can also save money at a low amount of gas consumed;
  • The functionality of the gas on gas is very high, since in addition to the standard heating function, it is also able to ventilate the room and play the role of the air conditioner;
  • The probability of the course of such a system is a very low due to the lack of coolant in it as such, as well as the pipes system;
  • There will be no need for central heating, which will also reduce operating expenses.

Gas heating is a great alternative to other heating methods in terms of cost, safety, and environmental friendliness because, as was already mentioned, all dangerous materials move upward rather than downward through the premises. Also see "A hydrogen generator for residential heating."

By using such a system, you can completely remove the worry that comes with having to constantly check the heating system’s quality and potential coolant leak emergencies.

How to choose equipment for gas air heating

The power needed to heat the room to a high standard is a crucial factor to consider when choosing a heat heater for heating the air type. Once that power has been determined, you can choose equipment accordingly.

You can use the following formula to determine a room’s heat capacity: p is equal to vm³ *? T ° C * K / 860, where P is the required heat capacity parameter, V is the building’s volume (including length, width, and height), k is the coefficient that establishes the volume of the room’s required insulation, and 860 is a unique coefficient that enables the conversion of energy from kilocalories to kilowatts quickly. Hence, 860 kcal/hour is 1 kW.

In conclusion, gas-powered heat generators are a very practical and efficient way to heat a house. Owing to their superior technical qualities, these devices became very popular in both residential and commercial settings, where it is equally crucial to respond to space concerns as soon as possible. Installing such a device will be a great way to update the self-heating system and enhance the heating experience. If you have any questions about the features of how gas heat generators are arranged, you can always get in touch with experts who can send you a variety of pictures of these items and helpful guidance on how to install them correctly.

Gas heat generator for air conditioning, illustrative video:

Heating of industrial premises is a necessary condition for the protection of employees" health and equipment safety

Employees of the company are given comfortable working conditions during the colder months thanks to the autonomous heating of the production facilities. Buildings, machinery, and equipment safety all benefit from the temperature regime becoming more normal. Despite the same tasks at hand, heating systems differ technologically. Some people heat industrial spaces with hot water boilers, while others use compact heaters. Think about the particulars of production heating and the efficiency of using different systems.

Requirements for heating industrial premises

Temperature ranges for different types of work

When workers spend more than two hours in production facilities during cold weather, labor protection regulations mandate that the facilities be heated. The only places exempt from this rule are those where frequent visits by people are not required, like warehouses. Furthermore, since the buildings lack heat, being inside them is equivalent to working outside of them. Here, though, it ought to be accommodated by the existence of particular heating mechanisms.

The following hygienic and sanitary standards are mandated by labor protection for heating production facilities:

  • warming up indoors to a comfortable temperature;
  • the ability to adjust the temperature due to the amount of heat released;
  • the inadmissibility of air pollution by harmful gases and unpleasant odors (especially for furnace heating of industrial premises);
  • desirability of combining the heating process with ventilation;
  • ensuring fire and explosion safety;
  • Reliability of the heating system during operation and ease of repair.

The temperature in heated rooms can be lowered during non-working hours, but it can never drop below +5 °C. In addition, production heating needs to have enough power to bring the temperature back to normal by the start of the workday.

Calculation of autonomous heating of the production premises

Even when a production building is still being built, the heating system installation process starts.

The production premises use the general rule that a constant temperature with little variation should be maintained in the workshop, garage, or warehouse when calculating the autonomous heating. In order to do this, a central boiler room is constructed, and industrial buildings’ working areas have heating radiators installed. On the other hand, certain businesses require the establishment of distinct areas with different air temperatures. A computation is performed on the usage of the central heating system in the first scenario and the use of local heaters in the second.

In actuality, the following factors ought to be taken into consideration when calculating the production facilities’ heating system:

  • area and height of the heated building;
  • heat losses through walls and roofs, windows and doors;
  • heat loss in the ventilation system;
  • heat consumption for technological needs;
  • thermal capacity of heating units;
  • rationality of using one or another type of fuel;
  • The conditions for laying pipelines and ducts.

This is used to calculate how much heat energy is required to maintain the ideal temperature. A more precise calculation of heating systems for production facilities is made possible by the use of special computed tables. The heat consumption must be estimated using particular characteristics in the lack of data on the building’s heat engineering properties.

When selecting between different production system types, considerations such as production details, heat engineering calculations, fuel availability and cost should be made, and technical and financial arguments should be supported. The most closely matches the self-sufficient heating of infrared, water, air, and electric systems found in contemporary production facilities.

Infrared heating of industrial premises

Infrared heating is frequently used in industrial spaces to provide the required thermal comfort for workers. The main locations for infrared (IR) local thermal emitters are workshops and warehouses with high ceilings and an area of up to 500 m². The heat generator, heater, and heat-rolling surface are structurally integrated in each of these devices.

Benefits of infrared heating for commercial spaces:

  • only heating the floor, walls, workshop equipment and directly people working indoors;
  • The air does not heat up, which means that the consumption of thermal energy is reduced;
  • dust does not rise into the air, which is especially important for enterprises of the electronic, food industry and accurate mechanical engineering;
  • The costs of designing and installation of heating are minimized;
  • Infrared heating devices do not take a useful area.

The heated zone is directly above where radiant energy is produced.

There are two types of infrared heaters: portable and stationary. They can be installed on the floor, wall, or ceiling, depending on the location. If it becomes imperative to impact specific tasks, employ focused infrared radiation with compact wall heaters. However, the production room’s ceiling can be used to mount the film infrared heating system, which will ensure even heating throughout. Warm floors that rely on panels with integrated infrared heaters are also frequently installed, however this type of system uses more electricity.

In addition, infrared gas heating is utilized in businesses. Natural gas, which is less expensive than electricity, is used as fuel in these heating devices. The efficiency of gas infrared emitters is their primary benefit.

There are various types of enlargements available for infrared gas heating systems in industrial buildings.

  • high -intensity (light) with the heat transfer temperature 800–1200 ° C;
  • low -intensity (dark) with a temperature of 100–550 ° C;
  • low -temperature with a temperature of 25-50 ° C).

The inability to use industrial infrared heaters in spaces with ceilings lower than 4 meters is a limitation on their use.

Water heating of industrial premises

Diagram of a boiler room heater used in production

If the business plans to use a water heating system, it will need to install heating radiators in production facilities, lay a pipeline system, and construct a special boiler room for its device. Apart from the primary components, the system also has mechanisms to guarantee functionality, like manometers and shut-off valves. It takes specialized staff to maintain a production site’s water heating system on a continuous basis.

Based on its mechanism, production facilities’ water heating can be:

  • one -pipe – regulation of water temperature is impossible here, since all heating radiators for industrial premises are installed sequentially;
  • two -pipe – temperature regulation is permissible and is carried out using thermostats on radiators installed in parallel.

Heating boilers are heat-generating units. They are classified as follows based on the fuel type used: gas, liquid, solid, electric, and combined. Small industrial buildings can be heated with stoves that have a water circuit.

Select the boiler type that best suits the requirements and resources of a specific business. One incentive to buy a gas boiler, for instance, will be the ability to connect to the gas line. When there is no natural gas available, they favor diesel or better solid fuel units. Boilers for electric heating are frequently utilized in industrial settings, but only in smaller structures.

It is advisable to have an alternate heating unit at the business because accidents or malfunctions in the gas and power supply systems can happen in the middle of the heating season.

Although combined boilers are far more expensive, they come with multiple burner types, including G Azov-Drying, gas-diesel, and even gas-diesel-electrical.

Air heating of industrial premises

The production workshop’s area is warmly distributed with heat thanks to the air duct system.

Every industrial facility has the option of using its air heating system as the primary or backup. In any event, installing air conditioning in a workshop is less expensive than installing water because heating industrial spaces doesn’t require the installation of costly boilers, pipelines, or radiators.

Benefits of the production facilities’ air conditioning system:

  • saving the area of the working area;
  • energy -efficient resource consumption;
  • simultaneous heating and air purification;
  • the uniformity of the heating of the room;
  • safety for the well -being of workers;
  • Lack of risk of leaks and freezing of the system.

The production area’s air heating could be:

  • central – with a single heating unit and an extensive network of air ducts, through which heated air spreads through the territory of the workshop;
  • local -air heaters (air-heating units, heat guns, airborne curtains) are located directly in the room.

A recuperator, which uses some of the heat from the interior air to warm outside air, is used in the centralized air heating system to lower energy costs. Local systems simply heat the air inside; they don’t bring in outside air to aid in recovery. Wall-heat heaters are useful for drying any materials and surfaces as well as heating specific tasks.

By reducing capital costs significantly, enterprise managers are able to save money on air heating of production premises.

Electric heating

Industrial electric convectors are safe to install and permitted even in spaces where there is a risk of fire.

Before deciding on an electrical heating system, you should think about the following two options for workshop or storage room heating:

  • using electric heating boilers for industrial premises;
  • using portable electric heaters.

Installing small electric furnaces is sometimes a good idea when heating production rooms with low ceilings.

Electric boilers have efficiency up to 99%, their work is fully automated due to the availability of programmable control. In addition to the performance of the heating function, the boiler can serve as a source of hot water supply. Absolute air purity is ensured, since there is no release of combustion products. However, the numerous advantages of electric boilers are crossed out of the too high cost of electricity they consume.

When it comes to heating industrial spaces, electric convectors can successfully compete with electric boilers. Both forced air supply and natural convection are available in electric convectors. These small devices work on the principle of heat exchange, which allows them to heat the space. After passing through the heating elements and reaching a higher temperature, the air enters the interior and circulates normally.

Drawbacks of electric convectors: excessively desiccated air; not advised for heating spaces with tall ceilings.

Heating emitting panels were able to exhibit their exceptional energy-stinging qualities in a comparatively short amount of time. They resemble convectors in appearance, but they differ in that the heating element has a unique device. The ability of electric emitting panels to affect the objects in the room without needlessly heating the air is thought to be one of their advantages. Thermostats that are automatic aid in preserving a certain temperature.

The owner of the company’s primary responsibility should be to maintain the well-being and productivity of all employees, regardless of the heating systems installed in the production facilities.

What type of heating to choose for large production facilities

There is no doubt that the heating of industrial premises has always been a task, to put it mildly, non -standard. And this is not surprising, since each such room was built strictly for a specific technological process, and its size, unlike residential or household premises, sometimes simply impressive. Quite often there are even industrial buildings, the total area of which reaches even several thousand (!) square meters. The height of the ceilings in them can be seven to eight meters, but there are those that reach incredible twenty to twenty-five meters. What is characteristic, the working area in them, which really needs heating, does not exceed a couple of meters.

Since you are able to heat a warehouse? Is it wise to use conventional techniques—such as air or water heating, for example—and what impact would they have? All things considered, from the perspective of a structure this size, their efficiency is low, and their cost of service is high. Yes, and due to the industrial building’s high vagus current, hundreds of meters of the pipeline quickly rust away.

So making a choice is preferable? Which heating system, which method, works best for us in industrial buildings and premises? Together, let’s attempt to resolve it.

We put efficiency and comfort first in our guide to heating and insulating your home. We explore a range of techniques and tools, providing helpful guidance on how to improve insulation and your heating system to lower energy costs and your home’s environmental effect while maintaining a comfortable temperature all year long. From comprehending various heating choices to investigating insulation materials and methods, our all-inclusive guide provides you with the information and resources required to design a cozy and eco-friendly living area customized to your requirements.

Types of heating of industrial buildings, workshops and warehouses

Of the characteristics of heating such premises, the following are worth mentioning:

  • Heating equipment should be used as efficiently as possible.
  • The need for heating rooms with large areas.
  • Heaters are required to heat not only air inside, but also outside. Their location does not play any role.

The choice of one or more heating methods should take into account not only the characteristics of the heat source but also, for example, the details of the production process, the financial aspect of the matter, etc. Let’s now examine each type’s positive and negative aspects.

Steam heating

Industrial buildings use this type of heating. He has advantages and disadvantages.

  1. Permanently high air temperature (from one hundred degrees and above).
  2. You can poison the room record quickly, as well as cool it if necessary.
  3. The number of storeys of buildings does not play a role, steam heating is acceptable for any number of floors.
  4. Equipment for heating, and the pipeline highway, have insignificant sizes.

Vital. Production facilities are better off heating with the steam system than, say, with water heating. The best choice for getting warm.

  1. The main drawback is strong noise performance during operation.
  2. In addition, the consumption of steam, and therefore the heat transfer cannot be regulated.

An estimated 32–86 thousand rubles can be spent on such heating in a single season. based on the fuel that was chosen. The typical industrial building was selected, with a total area of about 500 square meters and a ceiling height of three meters.

Installing steam heating in buildings where flammable gases and/or aerosols are released is not a good idea.

Water heating

The local boiler room or centralized heat can serve as a heat source if water heating is selected. The central element of this kind of system is a boiler, which can run on electricity, gas, or solid fuel. However, using either gas is preferable (approximately 80,000 per season). or Coal (roughly 97,000). Since other options will cost more, it is debatable whether using them is appropriate.

Features of water heating

  1. High pressure.
  2. Heat.
  3. It is used mainly in the role of the “duty” heating of the building, with plus 10 temperatures. Of course, if this does not contradict production technology.

Air heating

Industrial buildings use both localized and centralized air heating. It is distinguished by the following attributes:

  1. The air is always mobile.
  2. Therefore, it changes and is cleared periodically.
  3. The temperature is distributed evenly throughout the room.
  4. All this is absolutely safe for the human body.

Heated air enters the building through the air ducts, where it mixes with the existing air to reach the same temperature. Most of the air is cleaned with filters, heated again, and then re-enters the space to reduce energy costs.

But hygienic regulations also require that the air outside be supplied. However, the recirculation process will already be called into question if any toxic or hazardous materials are released during production. In this instance, exhaust air heat needs to be released.

In the event that local heating is employed, the heat source—which may include heat guns, О ga, and other devices—should be situated in the middle of the structure. However, in this instance, outside air does not enter; only the air within is processed.

See our review of air-polling units for one method of heating large areas.

Heating electricity

If the size of the industrial space is small, you can purchase infrared emitters—which are primarily found in warehouses—to maximize employee comfort.

The so-called thermal curtains are the primary apparatuses. An estimated 500 thousand rubles are spent on electricity-based heating each season.

Ceiling heating systems

In addition to being utilized in production facilities, radiant heating in the form of ceiling panels is also utilized, for instance, in apartment buildings and greenhouses.

One notable distinction of these systems is that they get heat from the walls, floor, furniture, and occupants of the building in addition to the air. Employees can avoid allergies or colds because the air does not heat up at all and does not circulate.

Among the advantages of ceiling systems, we would single out the following:

  1. Such systems have a long service life.
  2. At the same time, they take up very little space.
  3. They weigh a little, so the installation is extremely simple and fast. They can also be suitable for any room.

It is particularly advised to use these systems in cases where there is not enough electricity. Furthermore, how quickly the space heats up is another crucial consideration, and radiant panels work best in this regard.

The best option for heating industrial buildings is definitely a radiant heater.

We advise you to read the article regarding the plen’s infrared heating.

During the colder months, gas heating is a dependable and effective way to keep production facilities warm. Its affordability, practicality, and efficiency in preserving comfortable temperatures are the main reasons for its popularity. Utilizing natural gas allows companies to maintain a constant temperature in all areas of their buildings, increasing worker comfort and productivity.

The affordability of gas heating is one of its main benefits. Compared to other fuel sources, natural gas is typically less expensive, which makes it a desirable choice for companies looking to control their operating costs. Furthermore, gas heating systems are frequently very efficient, which means that less energy is wasted and eventually lowers overall costs.

In addition to financial benefits, gas heating provides the ease of easy access to fuel. Businesses can feel secure in the knowledge that their heating systems will function flawlessly if there is a steady supply of natural gas available. Because of its accessibility, there is no longer a need to store vast amounts of fuel on-site, which makes maintenance easier and lowers safety risks.

Furthermore, gas heating systems have a reputation for efficiently and uniformly dispersing heat across sizable production areas. Gas-powered heaters have the ability to effectively heat an entire space, be it a factory, warehouse, or workshop. This ensures constant temperatures and a comfortable working environment for staff members.

To sum up, gas heating is a particularly useful and effective way to heat production facilities. Due to its cost-effectiveness, efficiency, and affordability, it is the product of choice for companies trying to keep employees happy and control expenses. Businesses can benefit from dependable warmth, increased productivity, and happier employees during the winter months by making an investment in gas heating systems.

Video on the topic

Air heating. Savings or myth?

Proper installation of industrial heating! / All about heating of production facilities!

What type of heating you would like to have in your home?
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Michael Kuznetsov

I love to create beauty and comfort with my own hands. In my articles I share tips on warming the house and repairing with my own hands.

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