Working principle of the gas boiler draught sensor

Gas boilers are a popular option for heating homes in a lot of households. By burning gas, these appliances effectively produce heat, which warms the water and distributes warmth throughout the house. However, have you ever wondered how a gas boiler determines when to turn on the heat? The draught sensor is useful in this situation.

One of the most important parts in controlling the amount of gas and air entering the combustion chamber of a gas boiler is the draught sensor. Its main job is to make sure that gas and oxygen are in the proper proportions for safe and effective combustion. It essentially serves as the boiler’s eyes and ears, continuously checking the air pressure and adjusting as necessary.

So, how precisely does the draught sensor function? It works on a straightforward but clever principle. A tiny component known as a pressure transducer is located inside the sensor and it measures the pressure of the air entering the boiler. The boiler’s control system then receives this information and uses it to calculate the ideal gas-to-air ratio for combustion.

Imagine it as a well-tuned orchestra conductor who makes sure all the instruments play in unison to create a stunning symphony of heat. The sensor alerts the boiler to adjust the gas flow if the air pressure falls too low, indicating a shortage of oxygen. In contrast, excessive pressure causes the boiler to cut back on gas supply in order to avoid unsafe or inefficient combustion.

However, the draught sensor’s functions extend beyond controlling gas and air flow. It is also essential for safety because it can identify any irregularities in the combustion process. For example, the sensor can instantly turn off the boiler to reduce the risk of carbon monoxide poisoning or other hazards if it detects a malfunction or blockage in the flue.

In conclusion, even though the draught sensor on a gas boiler may seem like a tiny and sometimes disregarded part, its importance in guaranteeing safe operation and effective combustion cannot be emphasized. It assists in keeping our homes warm and comfortable while also protecting us from potential hazards by continuously monitoring air pressure and making adjustments in real-time. Thus, the next time you’re appreciative of your warm room on a chilly winter’s evening, don’t forget to give thanks to the inconspicuous draught sensor that works silently in the background.

Types of control sensors

These sensors come in a variety of shapes and sizes, including square, rectangular, and round plastic housings. The following labels are on the sensor contacts: COM, NO, and NC. The boiler’s operating contacts are COM and NO (normal open). Certain sensor types have a closed contact group that is housed inside the product. However, every sensor operates on the same principle.

Thus, pressostats for gas boilers function similarly despite their wide range of shapes and variations. The contacts of the sensor attached to the board close when a specific type of air rarefaction takes place in the boiler chamber.

A ducerat is located on top of the turbine-type wall-mounted boiler to gauge the pressure generated by the fan. The two contacts on it are "+" and "-." A measurement tool for boiler efficiency and gas output is also included in the tube. You can see how to measure the air flow that actually cuts the air in the chamber by watching the video below. The micromanometer must be connected to "plus" and "minus" in order to accomplish this. The micromanometer has positive and negative poles as well; we connect it in accordance with these findings.

Refer to your boiler manual to set the boiler to the maximum output mode. The fan-produced discharge in the boiler chamber is visible on the micromanometer display. A negative value on the display indicates that the connection needs to be checked again. Specifically, the tube’s plus should go to the plus and its minus to the minus. We have micromanometer readings of 1.2 mbar. Т.е. This is the pressure that the fan produces while it is running.

Here, the draught sensor’s operation and pressure are examined.

It is near the pressostat, which is connected to it via silicone tubes and regulates the gas boiler fan. The boiler must be disassembled in order to observe the working principle.

There is an audible noise effect when the boiler cover is removed. This occurs as a result of too much oxygen entering the boiler. For the fan to run more quietly, unique discharged air operating principles are developed when the chamber is closed. The fan is connected to a silicone tube. After the fan’s discharge is relieved by the venturi tube, a control device is connected.

The boiler goes into lockout mode if the draught sensor detects a lack of draft or absence of draught. Until a negative pressure is established in the tube to enable the boiler to operate, the burner will not operate. The burner will turn on if artificial negative pressure is produced through the mouth. The boiler will shut off at the first sign of draught, as the control cycle is perpetually activated.

The pressure coefficient at which the gas boiler’s draught sensor will activate is inscribed on the sensor’s body. It is 52/42 in the variant that is being examined. The contacts close at 52 Pa of generated pressure, and the burner is turned on via the electronic board’s triggering mechanism. The pressure at which the contacts will open is indicated by the second number, 42. For example, the contacts in this example close at 52 Pa and open at 42 Pa.

Be mindful of the pressure readings.

Here, additional relay pressure variations can also be employed. Suppose that the reading is 60/47 Pa. This is also a pretty good option, with a minor variation from the factory version. Pressostats should be used for either the same pressure or a lower pressure. One viable alternative is the Ariston brand’s pressostat, for instance.

It’s important to comprehend the basic idea behind a gas boiler draught sensor in order to comprehend how it functions: preserving safe and effective combustion. This sensor essentially monitors the air and gas flow through the boiler’s flue system. In order to guarantee peak performance, the boiler modifies its combustion process when the sensor detects insufficient airflow. The sensor maximizes energy efficiency and helps avoid potential hazards like carbon monoxide buildup by controlling the air intake. Put another way, it serves as a guardian, monitoring the airflow in your boiler to ensure safe and efficient operation.

Comprehending the operation of a gas boiler draught sensor is crucial for homeowners who wish to maximize the efficiency of their heating systems. Through system airflow monitoring, this sensor is essential to the safe and effective operation of gas boilers. It assists in maintaining adequate combustion and averts possible risks like carbon monoxide leaks by identifying variations in draught conditions.

A gas boiler draught sensor works primarily on the basis of pressure differentials. It measures the difference between the air pressure outside and the pressure inside the flue or chimney. The sensor causes the boiler to modify its combustion process when there is insufficient or disrupted airflow, which indicates poor draught. This modification minimizes the possibility of hazardous emissions while ensuring the boiler runs as efficiently as possible.

The pressure transducer is a crucial part of a gas boiler draught sensor. The pressure differential is transformed by this device into an electrical signal that the boiler control unit can understand. The control unit can maintain ideal combustion conditions by modulating the gas flow rate and adjusting other parameters through the use of this signal. This adaptable control system contributes to increasing energy efficiency and extending the boiler’s life.

The efficacy of the draught sensor depends on proper installation and calibration. To measure pressure differentials accurately, it must be placed correctly inside the flue or chimney. To find any flaws or malfunctions early on, periodic maintenance and inspection are also required. Homeowners can reduce the possibility of future malfunctions or safety risks and guarantee the dependable operation of their gas boilers by implementing these preventative measures.

To sum up, the draught sensor for gas boilers is an essential part of contemporary heating systems that enhances efficiency and safety. It helps to maximize boiler performance while lowering environmental impact by keeping an eye on airflow and modifying combustion parameters as necessary. To fully benefit from this sensor, homeowners should prioritize learning about its operation and making sure it is installed and maintained properly.

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Sergey Ivanov

I like to help people create comfort and comfort in their homes. I share my experience and knowledge in articles so that you can make the right choice of a heating and insulation system for your home.

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