A properly operating heating system is essential for keeping our homes warm during the winter. However, what precisely keeps that system operating safely, effectively, and smoothly? Let me introduce you to the expansion tank, a seemingly insignificant part that is essential to preserving the efficiency and integrity of your heating system.
Consider your heating system as a closed loop that distributes heat throughout your house by circulating hot water or steam to radiators or underfloor pipes. The system’s pressure rises as the water expands due to its increased heat. Now, in the event that this expansion is not adequately accommodated, pressure may build to potentially harmful levels, which could result in leaks, bursts, or even the complete failure of the system.
The expansion tank becomes your heating setup’s unsung hero in this situation. Its principal function? to absorb excess pressure brought on by the heated water’s expansion, shielding pipes, valves, and other parts from harm. In essence, it serves as a buffer, guaranteeing steady operation and longevity while permitting the system to function within safe pressure limits.
So tell me, how does this magical device operate? Consider your heating system’s expansion tank as a kind of safety valve. It is made up of two chambers divided by a bladder or rubber diaphragm. While the other chamber is under pressure and holds air or an inert gas (like nitrogen), it is connected to the heating system.
The air or gas in the other chamber is compressed when the water expands as a result of heating and is forced partially into the expansion tank by the increased pressure. By absorbing the extra pressure, this compression keeps it from accumulating inside the system. The compressed air or gas pushes the cooling, contracting water back into the heating system to maintain ideal pressure levels.
"Do I really need an expansion tank?" is probably what’s on your mind right now. The quick response is in the affirmative. The fundamentals of thermal expansion apply to both contemporary tankless systems and conventional boiler-based systems. You’re effectively playing a dangerous game of pressure roulette with your heating system if you don’t have an expansion tank.
Whether you’re renovating your house, building a new one, or just making sure your family stays comfortable and safe, installing an expansion tank is a simple but crucial step in preserving optimal performance and peace of mind.
- Why do you need an expansion tank
- Features of the installation of expansion tanks
- All about the expansion tank for heating: why is it needed, how it works and how to choose it?
- Types of expansion tanks and their comparison
- Open expansion tanks
- Closed expansion tanks
- Which is better – open or closed?
- Place of tank in the heating system
- Calculation of the volume of the expansion heating tank
- Method #1 – calculation by formulas
- Method #2 – online calculator for calculation
- A few tips in the end
- Expansion for heating – types and installation
- Why do you need an expansion tank for heating?
- Tank in an open -type heating system
- Closed tank
- The design of the expansion tank
- Bucky with a lobe -type membrane.
- How to calculate the volume of the expansion tank?
- Formula for calculating the volume of the expansion tank:
- Installation of an expansion tank
- When to use antifreeze
- Jumps (differences) of pressure in the heating system
- Pressure in the heating system
- Video on the topic
- Do you need an expansion tank in the heating system. ?
- What is the expansion tank for? Heating system
- Why is the second expansion tank in heating?
Why do you need an expansion tank
Since the coolant in the heating circuit and pipeline has a fixed mass and elasticity that strives to zero, a change in fluid temperature will undoubtedly cause the system pressure to change. The truth is that heat causes any kind of heat carrier, including water, to expand in volume, a phenomenon known as thermal expansion. Large problems cannot be avoided in the event that the load exceeds the radiator’s or the pipeline’s strength for the gap.
The potential for an accident stems from the fact that heated water does not compress and instead changes in volume almost exactly. Since there are no elastic interactions in the liquid medium, there is a chance that a hydraulic system will occur suddenly. Connecting the tank to air, or rather, an easily-celed substance, will solve this issue. Вогда имеется расширительных бак для отопления, такой как на фото, при увеличении обхема жидкости давление возрастает незначительно. A rubber membrane separates it from the fluid so that oxygen in the air chamber of the device, which dissolves in water, does not cause the corrosion of some system elements (closed type).
The expansion tank is located in addition to closed heat supply plans for individual households.
- in open -type heating structures in the presence of contact with atmospheric air;
- in centralized heat supply systems with the upper line. In this case, the expansion tank for heating is installed in the attic and connected to the part of the pipeline of the heating structure of the building that supplies the heat carrier.
Installing these devices is required in one version or another to prevent air plugs from damaging the heating system. The distance between the two central heating threads is roughly two meters, and even less in private homes with natural coolant circulation. The fluid pressure in such changes is not strong enough to force air out of the uppermost portion of the heating structure. Thus, the decision is made to create an air-collection container where it gathers and to shake it when the system is launched. Every air traffic jam found in radiators and pipes upstairs is swapped out and routed to an expansion tank.
There is no need to take any action when using an open system. When the owner needs to open the air valve, the air will instantly connect to the atmosphere, in contrast to the closed version (see also: "An open and closed heat supply system is the advantages and disadvantages compared to“).
Features of the installation of expansion tanks
Accessible system. If you intend to install an open-type heating system with an expansion tank. Then it should be mentioned that a large vessel with such a design has a complex shape where convection flows are seen.
In this instance, installing pipelines and heating equipment should address a number of issues:
- ensure a quick rise in water heated by the boiler to the upper point of the system and, if necessary, draining it by gravity through the devices of the heat supply design;
- create unhindered movement of air bubbles to where they rush in any vessel containing any liquid, or rather up.
We can infer the following conclusions from everything mentioned above:
- It is necessary to install an extensor tank for heating in open systems only at its highest point. Most often this is the top of the accelerated collector for a single -pipe structure. In the houses of the upper roslice (these are usually buildings, the age of which has more than a dozen years) the place of their installation is the attic (read: “Installation and installation of an expansion tank in the heating system with your own hands”);
- The expansion tank for open systems does not require locking reinforcement, rubber membrane and cover. The device of the expansion tank of the heating system is a water container, into which, if desired, you can add a bucket of liquid instead of the one that evaporated.
The price of a square table sheet with a thickness of 3–4 millimeters and a pair of welding electrodes are equivalent to that of this product.
Closed structure. When building it, you have to exercise extreme caution when selecting and installing the expansion tank.
Among the characteristics of how closed systems are organized, the following points need to be highlighted:
- It is necessary to mount the expansion tank of the heating structure in the place where the flow of water is as close as possible to the laminar type, in which there are at least twisters. The most optimal solution is to install the device on a direct spill segment, but to the location of the circulation pump. What is interesting: the height of the attachment of the device relative to the boiler or flooring does not matter, since the principle of operation of the expansion tank is based on the need to compensate for thermal expansion and the extinguishing of the hydraulic boards, and the air can be struck without problems by means of air cranes.
- In the configuration of manufacturers, the devices are often equipped with a safety valve to discharge excess pressure. But it is better for the buyer to initially make sure that he is. In the absence of it, it is better to purchase and place it next to the tank.
- Heating boilers using electricity or gas in their work, equipped with electronic thermostats, very often sold with built -in expansion tank and circulation pump. When setting off for equipment, you need to make sure that they are required to function the heating system.
- Membrane expansion tanks have a fundamental difference from devices used in open heating systems. And this is their location in space. The coolant should enter the membrane tank for the heating system from above and this feature allows you to completely remove the air from the chamber designed for the liquid.
- Expressive tanks for water heating systems should have a minimum volume equal to 1/10 of the total number of coolant located in the system. A larger parameter is allowed, but less is a danger. An approximate option for calculating the volume of water, based on the power of the boiler, looks as follows – one kilowatts requires 15 liters of coolant.
- Mounted next to the device and the tuning valve (it connects heating with the water supply), the manometer can significantly help. Such an unpleasant situation as a chipped safety valve spool occurs often (read also: “A safety valve for heating – which are, how to use it correctly”).
- Когда клапан сбрасывает давление в расширительном бачке отопления довольно часто, то это означает, что требуемый объем устройства рассчитан неверно. But it should not be changed to a new product. You need to purchase another safety valve and connect in parallel.
- Water used in heating systems has a low temperature expansion coefficient. If you use non -freezing coolant (most often it is ethylene glycol), you will need an expansion tank of a larger volume or installing another additional device. See also: “Unfhasting fluid for heating systems – we make the right choice”.
The expansion tank, which is required to be mounted in closed systems by all regulations, has a pressure gauge and a safety valve in addition to coolant that is summed up from above. See also: "Heating battery." Watch this video to learn the basic idea behind how the heating expansion tank works:
All about the expansion tank for heating: why is it needed, how it works and how to choose it?
Types of expansion tanks and their comparison
It is possible to install various kinds of expansion tanks in the heating system.
Open expansion tanks
Coolant can always be added to an open container, such as an open-type expansion tank. It does not need a cover, a rubber membrane, or even a locking reinforcement. It is usually "added" to the liquid system by passing a bucket through it, but a water intake tap can always be disconnected from the water supply.
Scheme for an open-type expansion tank: Tank body (1), coolant level (2), cold pipe (3), descent pipe (4), and safety valve (5) 6-close the valve; 7 is the highest point in the heating system’s riser pipeline.
Many years ago, open structures were used everywhere to use natural circulation to offset variations in coolant volume. However, the first design of closed systems and tanks resulted from low pressure, metal corrosion, complicated installation at the top, continuous fluid level monitoring and "valuation," and all of these factors.
Closed expansion tanks
Closed-type tanks, also known as "membranes," are installed where the coolant circulation powers a pump. It is structurally a hermetic capacity with a technical rubber membrane installed, and it is always painted red. On the other hand, less resilient food rubber is utilized in blue tanks meant to organize the hot water supply.
The expansion tank’s mechanism is as follows: a membrane that divides the capacity into two sections is shaped like a cylinder or diaphragm. One is set aside for excess coolant, and the other is for inert gas or air in the upper jacket.
The excess expanding coolant falls into the capacitance as the temperature rises. The system’s high pressure is only partially offset by the air chamber’s decreasing volume and increasing air cell pressure. The opposite process is noticed when the coolant’s temperature drops.
The tank is empty and the membrane takes up the maximum volume when the coolant temperature is low. The liquid fills the space between the membrane and the capacity when it gets heated. As the system cools, the coolant is compressed and the air starts to "push" it back in.
The heating system’s closed expansion tank may have a non-changing membrane or a replaceable flange. Its low cost is the sole, but significant, advantage of the latter type. Around the container’s edge, the membrane is firmly fastened. It is pressed against the inner surface in its initial position, just as the gas fills the entire volume. The pressure rises as coolant enters the expansion tank.
Aperture rupture is possible during system startup due to the sudden increase in pressure. The manometer’s testimony will continue to change without incident and won’t jeopardize its integrity going forward.
Large-volume heating systems use a pressure gauge to regulate pressure in order to protect the membrane. As soon as the maximum allowable value is reached, the safety valve opens. For private houses, it is typically found between three and a half and four bars.
The flange expansion tank offers the following benefits:
- The maximum pressure value is much larger than that of a tank with a non -changing diaphragm;
- the ability to replace the membrane through the flange in case of damage or rupture;
- Vertical and horizontal performance. This gives more options for placement in a small boiler room.
Which is better – open or closed?
The following details demonstrate the benefit of closed types when comparing their operational and consumer attributes:
- A closed tank is not carried up, therefore, you can save on pipes;
- membrane tanks have smaller overall dimensions;
- The coolant from the closed tank will definitely not evaporate;
- minimum heat loss, unlike the open tank requiring additional insulation;
- protection of pipes and components of corrosion systems, which is ensured by lack of air;
- A closed heating system can operate at high pressure, while opened only at low;
- the operating costs of the membranic is lower, which has an open tank.
Of course, generally speaking, pick you.
Place of tank in the heating system
The heating system’s expansion tank makes up for the coolant’s increased volume as a result of its temperature expansion.
The pressure at the unit connection point at a given temperature is equal to the static pressure at this point if the circulation is forced (the rule act only in the presence of one membrane). It turns out that a certain amount of liquid just suddenly appeared in a closed system if we assume that it will change. This goes against common sense.
A sophisticated vessel with particular convection flows is an open heating system. Every node should supply a rapid ascent of hot coolant to the top, followed by a gravity drain into the boiler via the radiators. Furthermore, the system’s architecture shouldn’t obstruct the upward flow of air bubbles.
The expansion tank in this instance is always located at the highest point in a single-pipe system, which is typically the accelerated manifold’s top.
Calculation of the volume of the expansion heating tank
There are multiple methods available to ascertain the expansion tank’s volume. First off, there are a lot of design agencies and lone experts that offer their services. They employ specialized software for calculations, enabling you to account for every element influencing the heating system’s steady operation. Naturally, everything about this is amazing, but pricey.
Second, you can use formulas to independently determine the expansion tank. Here, you must pay close attention because even the smallest error can drastically alter the final values. Everything is considered, including the heating system’s volume, the kind of coolant and its properties, and pressure.
Thirdly, you can perform calculations using the online calculators. It is true that in this instance, it is preferable to double-check the outcomes across multiple sources to rule out the possibility that the page was incorrectly created.
Fourth, you can estimate visually. The heating system’s specific capacity is equivalent to 15 l/kW. These are not exact figures. This approach is only appropriate at the technical and financial justification stage. More precise calculations must be made as soon as possible before making a purchase.
Method #1 – calculation by formulas
The following is the calculation’s primary formula:
Where C is the total coolant volume in the heating system (L); PA max is the maximum (maximum) absolute pressure that can be achieved in an expansion tank (bar); and PA MIN is the tuning (initial) absolute pressure in the expansion tank (bar).
The boiler, warm floors, all pipes and radiators, and other components are included in the total volume of the heating system calculation. The following approximate values are shown in the table:
Note: ** Average value; * without accounting for the volume of accumulating fluids.
The maximum temperature difference between the working and non-working systems is represented by the values of the βt coefficient, or the coolant’s temperature expansion, as shown in the table.
Using the following formulas, we now determine the PA Min and PA Max:
When the tank is below the inspection point, the "minus" sign (H2) is used to substitute the tank’s absolute mood pressure in the first formula. The expansion tank’s absolute maximum pressure is calculated using the second formula.
Method #2 – online calculator for calculation
You can use the online calculator to determine the expansion tank’s volume. (http://www.Ktto.Com.UA/Calculation/BrH, http://Teplo-info.COM/Otoplenie/Raschet_rasshiritelnogo_baka_online and others) are just a few of the numerous ones. We’ll examine the workings of the mechanism using the calculator example found on http:// Teplo-AS.ru/textbor/bak.
* – It is preferable to use the most precise estimate. In the event that no data is available, 1 kW of power is equivalent to 15 liters; ** should be equivalent to the heating system’s static pressure (0.5 bar = 5 m); *** represents the pressure at which the safety valve opens.
This method is only appropriate for calculating single heating systems and is extremely simplistic. We’ll examine the plan in detail using the following example:
- We determine the type of coolant: in this case, this is water. The coefficient of its temperature expansion is 0.034 at a temperature of 85C;
- We calculate the volume of the coolant in the system. For example, for a boiler with a capacity of 40 kW, the water volume will be 600 liters (15 liters per 1 kW of power). It is possible, and this will be a more accurate number, summarize the volume of the coolant in the boiler, pipes and radiators (if there are such data);
- The maximum allowable pressure in the system is set by a threshold value at which the safety valve is triggered;
- the loading of charging (initial) of the expansion tank can be larger or equal (but no less) hydrostatic pressure of the heating system at the point of the membrane;
- The expansion volume (V) is calculated according to the formula V = (C* βt)/(1- (PMIN/PMAX));
- The calculation volume is rounded in the larger direction (this will not affect the work of the system).
This same computed volume is taken into account when choosing the expansion tank (see table):
Based on the combination of the maximum and initial pressure values, the table calculates the coefficient of coolant filling the expansion tank. Additionally, the coefficient is multiplied by the computed volume, yielding the recommended membrane volume.
A few tips in the end
The arrangement of the safety valve, or safety, is a crucial factor to consider when selecting an expansion tank. This is because safety is a necessary component for expansomate (SP 41-101-95, “Design of heat points”). More than 10% is allowed for the "weak link" in the system before the protection is activated (these settings account for the difference in heights of the membrane and the valve).
Give preference to adjustable valves so that you can change the maximum pressure that is allowed in the system. A "undermining" device (forced opening) is a must-have feature for all of these protective devices. It enables you to stop the spool from being stitched and to routinely check the performance of the valve.
The quality, resistance to diffusion, and operational characteristics of the membrane (diaphragm), the range of operating temperatures, and the life of the work are all taken into consideration when choosing the expansion tank. Verify that the threshold pressure values in the boiler and tank match, and see if the membrane complies with the safety and quality standards applicable to such units.
I had experience in operating only an open expansion tank and I don’t remember any special problems with it. It took a little pipes to take it out a little, it was small in size, the coolant evaporated very slowly, the heat loss was not felt, and the operational costs were not so much higher. Leaving all of the above, I do not see the presence of critical advantages of the expansion tank of the heating system of a closed type. As for me cheapness, as well as ease of installation and use of an open -type tank with more than compensate all its weaknesses and will allow it to exist on the market for a long time.
I would choose a closed tank, because it is much more economical to use it and it is clearly superior in reliability. Even withstands high pressure and this is a significant advantage, in principle, there are enough of them here! Yes, and there is not so much trouble with him. His work directly depends on who sets and how. Mistakes here will be unforgivable. I will even print the latest tips for myself, because I am seriously approaching the installation. In the video, everyone intelligibly explains and show, thanks for the material, come in handy in work. As soon as I install, I will unsubscribe in the comments about this, I hope that everything will succeed.
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Expansion for heating – types and installation
Any heating system should have components that can guard against water drivers, keep coolant pressure within permissible bounds, and adjust for variations in volume. These assignments are a fuel source for growth.
Why do you need an expansion tank for heating?
For the normal functioning of the heating system and stable circulation of the coolant through all its elements, stable pressure is necessary. Its sharp jumps lead to a violation of the hydraulic regime and improper operation of individual nodes. To avoid this, the system provides an expansion tank. Its task is to compensate for the change in the volume of the coolant (water or antifreeze), caused by a change in its temperature, to reduce the possibility of a hydraulic jacket. Its composition and, accordingly, the temperature coefficient, also affects the change in the volume of the coolant. When using water, the value of this coefficient is on average 4%, in the case of antifreeze, such as ethylene glycol – from 4.4 to 4.8% (depending on the concentration of glycol in antifreeze). It is the expansion tank that is the very capacity where the excess of the coolant is dumped to maintain the necessary pressure in the network.
The type of heating system (closed or open) determines the use of different expansion tanks. Immediately, we observe that the open system—also known as a self-propelled system with natural circulation—is rarely utilized in new construction and is primarily found in older structures.
Tank in an open -type heating system
In such a system, the coolant – simple water – moves according to the laws of physics naturally due to different density of cold and hot water. This is also facilitated by the bias of the pipes. The coolant heated to high temperature, at the exit from the boiler, strives upward, pushed by cold water coming from the return pipeline from below. This is how natural circulation occurs, as a result of which radiators are heated. In a self-propelled system, the use of antiphyrysis is problematic due to the fact that in the expansion tank, the coolant is in open state and quickly evaporates, names but therefore only water acts in this capacity. When heated, it increases in volume, and its excesses enter the tank, and when cooling, they return to the system. The tank is placed at the top of the outline of the contour, usually in the attic. So that the water does not freeze in it, it is insulated with insulating materials and connected to the reverse pipeline to avoid boiling. In case the tank overflow, water is provided to the sewer.
The heating system is known as open because the expansion tank is not protected by a lid. In order to prevent air traffic jams in the pipeline that would cause the radiators to operate ineffectively, the water level in the container needs to be managed. The expansion pipe connects the tank to the network, and a circulation pipe makes sure that water is flowing. Water enters the system and fills a signal pipe, which they install.
Pour some water. A pipe pipe is used to control the expansion of water. He is in charge of allowing the air inside the container to flow freely. You must know the total volume of water in the system in order to determine the volume of the open-type tank.
Closed tank
A closed system is an autonomous heating system where a circulation pump powers the coolant. Its absolute tightness and the coolant’s absence from environmental contact are its features. Additionally sealed to prevent coolant from coming into contact with air is the expansion tank.
The design of the expansion tank
The expansion tank is a cylinder-shaped or diaphragm-like rubber membrane housed inside a carbon steel case coated in powder red, gray, or white paint. Large containers are used for the second, and small containers for the first. Occasionally, the factory-configured tanks have a safety valve installed to prevent the system from building up pressure above what is allowed. The valve opens, releasing extra water, if this occurs. It is advisable to take precautions and ensure that your product complies with this. If not, purchase and install close to the tank.
Extending tank with a membrane in the form of aperture. Such a device is more like a barrel separated in two with a movable rubber partition. In production in the upper part of the container, the air is pumped, which creates the initial pressure. After connecting the tank, the coolant from the network begins to arrive in its lower chamber. At that moment when an elastic membrane becomes zero, a calm position and, as it were, falls on the surface of the coolant, the heating system is considered completely filled and ready to launch. Когда температура теплоносителя растёт, его объём увеличивается, и избыток сбрасывается в расширительный бак. Due to the compression of the air, the membrane is pushed into the air chamber, so that the internal space of the tank becomes larger, and an excess of the coolant enters there. As soon as the coolant cools down and returns to the original volume, the exposure to the membrane stops and the air in the upper chamber, without experimenting, leads the membrane to the original, calm position, thereby automatic adjustment of the pressure in the system.
Bucky with a lobe -type membrane.
In this instance, the rubber coolant chamber is surrounded by the air chamber, which is situated around the outside of the entire tank. The latter expands like an inflated ball as it goes inside it. Such a tank device makes it possible to control the system pressure more precisely.
It is important to remember that while the diaphragm replacement is not subject to wear and tear, the cylinder membranes can be changed as needed. It is crucial to consider the material used to make the membrane. It should be highly elastic and thermally resistant at the same time. You should educate yourself about the membrane’s durability, working temperature, water resistance, and compliance with sanitary and hygienic standards before selecting a tank.
Expressive cylinder
How to calculate the volume of the expansion tank?
The expansion tank’s design does not call for any sophisticated technical solutions, but a mistake in the volume calculation could result in damage to the system’s components and the heating system failing altogether. An expansion tank with too much capacity would not be able to exert enough pressure on the network, while one with too little capacity would not be able to hold the entire excess coolant.
Determining the total volume of the heating network is necessary to perform the proper calculation. In order to accomplish this, you must add the boiler’s volume, the total volume of all the system’s pipes, and, if applicable, the volume of any additional heating appliances.
Formula for calculating the volume of the expansion tank:
Ke is the overall heating system volume. This indicator’s calculation is predicated on the knowledge that the heating equipment’s capacity, expressed in I kW, equates to 15 liters of coolant volume. The total volume of the system will be KE = 15 x 40 = 600 l if the boiler has a 40 kW power;
Z is the coolant’s temperature coefficient value. As previously mentioned, it is approximately 4% for water and between 4.4 and 4.8% for antifreeze in different concentrations, such as 10–20% ethylene glycol;
N is the membrane tank’s effectiveness, which is determined by the system’s starting and maximum pressures as well as the chamber’s initial air pressure. The manufacturer will often indicate this parameter, but if not, you can calculate it yourself using the following formula:
DV is the maximum network pressure that is permitted. It typically equals the safety valve’s allowable pressure and seldom rises above 2.5–3 atm for typical residential heating systems;
DS is the membrane tank’s initial charge pressure value, which is based on a constant value of 0.5 atm. 5 meters is the heating system’s extension.
Therefore, using the data acquired, you can determine the expansion tank’s volume at 40 kW of boiler power:
400 x 0.04 / 0.57 = 42.1 l is K.
A 50-liter tank with an initial pressure of 0.5 atm is advised because the final indicators should be marginally higher when selecting a product. A little too much of the tank’s volume is not as frightening as not enough of it. Additionally, experts suggest selecting a tank 50% larger than the calculation when using antifreeze in the system.
In a heating system, an expansion tank plays a crucial role by absorbing excess water volume caused by thermal expansion. As the water in the system heats up, it expands, creating pressure. Without an expansion tank, this pressure can cause damage to the system, leading to leaks, pipe bursts, or even damage to the boiler. The expansion tank acts as a buffer, allowing the water to expand safely without causing harm. It ensures stable pressure levels within the system, protecting it from potential damage and extending its lifespan. In essence, an expansion tank is like a safety valve for your heating system, ensuring it runs smoothly and efficiently for years to come.
Installation of an expansion tank
The expansion tank is situated on the reverse line next to the boiler for ease of maintenance. It is frequently installed with the inlet valve (water pipe) pointing downward. This enables you to empty the coolant even in the event that the membrane fails. Another viewpoint holds that the coolant ought to enter the tank from above. which is more accurate because it prevents air from getting into the liquid-filled container compartment.
It is preferable to position the tank in front of the circulation pump to prevent pressure spikes. It is attached to the return pipeline and, in order to prevent it from "boiling," a pressure gauge and manual pressure adjustment valve should be installed. Following installation, you must verify that the device’s working pressure matches the required one. If not, you should pump the container and release the air until the diaphragm’s pressure is acceptable.
When installing an expansion tank for heating, the following mistakes are the most common ones to note:
- the use of sealing materials not intended for these purposes. For example, a cheap sealant for PVC focus, designed for a completely different temperature regime. Initially, the compounds can have a completely attractive appearance, but when starting the heating system, such a seal will not withstand high temperatures. At least after that you will have to engage in the elimination of leaks;
- an unsuccessful installation site when an approach is difficult to Baku;
- Incorrect calculation of the volume of the expansion tank or its choice by eye.
When to use antifreeze
It’s not always a good idea to pour antifreeze—water combined with ethylene glycol—into the heating system.
Water that has been properly prepared has superior thermal wire properties to it.
However, there are some circumstances where using non-freezing fluid is required, such as when there’s a chance the heating pipes will be exposed to below-freezing temperatures.
This may occur when a long, straightforward system is installed during the winter or when a highway is being laid externally, such as from a house to a garage. Pipes and radiators will undoubtedly burst when water changes from a liquid to a solid state.
Jumps (differences) of pressure in the heating system
A sign of a malfunction or improper operation of the heating system is pressure surges. If the pressure decreases. In this case, it is necessary to check how static pressure behaves, for which the pump should be stopped. If it does not fall, then circulation pumps are faulty, which for some reason cannot create a pressure of water. If static pressure also decreases, then most likely, somewhere in the pipelines of the house or in the heat exchanger of the boiler (which happens quite often) a leak arose. You can find this place by turning off various areas and monitoring pressure in the system. If at the next cut off the situation is normalized, therefore, on this section of the network, water leakage occurs. If the pressure grows. There may be several reasons here.
One of the most common causes is a breach in the coolant’s movement along the contour, which can occur when a heat carrier supply from the boiler room lowers the temperature in the network. In this scenario, you should look into the settings and make the necessary adjustments so that the regulator does not instruct the valves to close all the way; in this case, its inertia will increase, but such circumstances will not occur.
2. There’s also a chance that the system is always dealing with subtopics. The simplest calculation demonstrates that the pressure increases with the amount of coolant in a given volume. Here, establishing automation and blocking the power line is sufficient.
3. Another possible reason is a pipe diameter that was chosen incorrectly. It should be the largest at the boiler pipe’s output.
4. The issue may stem from an increase in the circulation pump’s power or from malfunctions in its operation.
5. The crane or valve may be blocked somewhere along the coolant if everything else with the control devices is working properly or if the heating system does not have any of them.
Membrane types for expansion tanks
The type of rubber used in the construction of the expansion tank membrane directly affects its longevity. The most widely used rubber in the world is SBR. It is sufficient to mention the cells found in shoe soles and automobile wheels. It is mechanically sound and has an 800% stretch factor. The resistance temperature range is -50 to 100 "C. This type of rubber ages, loses elasticity, and is destroyed at temperatures above 100 degrees, making it unsuitable for use in drinking water systems. As a result, it is only utilized in heating network expansion tanks.
Rubber MR (butile)
This kind of rubber can operate between -40 and 130 °C, giving it a greater resistance to high temperatures. It can come into contact with drinking water. utilized in accumulators.
EPDM rubber is highly resistant to deterioration and aging, making it ideal for drinking water systems. Operating temperature range: -50 to 130 degrees Celsius. Since this is a fairly costly product that satisfies all hygienic and sanitary requirements, top manufacturers use this kind of rubber to make the membranes for their expansion tanks.
An enhanced form of EPDM rubber is called NBR (nitrile) rubber.
It can function at temperatures as high as 100 °C and is also employed in the membrane-making process. Standing to oils, vegetable fats, butane, propane, gasoline, and antifreeze.
Pressure in the heating system
The network pressure occurs as a result of the influence of several factors. It characterizes the effect of the coolant on the walls of the system elements. Before filling with water, the pressure in the pipes is 1 atm. However, as soon as the process of filling the coolant begins, this indicator changes. Even with a cold coolant in the pipeline there is pressure. The reason for this is a different location of the elements of the system – with an increase in height by 1 m, 0.1 atm is added. This type of exposure is called static, and this parameter is used in the design of heating networks with natural circulation. In a closed heating system, the coolant expands during heating, and excess pressure is formed in the pipes. Depending on the design of the highway, it can change in different areas, and if at the design stage it is not provided for stabilizing devices, then there is a risk of the system to fail.
For autonomous heating systems, there are no pressure standards. Its value is calculated depending on the parameters of the equipment, the characteristics of the pipes are also taken into account the number of storeys of the house. In this case, it is necessary to follow the rule that the value of pressure in the network should correspond to its minimum value in the weakest system of the system. It is necessary to remember about the mandatory difference of 0.3-0.5 atm. between the pressure in the straight and reverse pipes of the boiler, which is one of the mechanisms for maintaining normal circulation of the coolant. Given all this, the pressure should be in the range of I .5 to 2.5 atm. To control pressure at various points of the network, pressure gauges are cut, which fix low and excessive values. In the event that the meter should not only serve for visual control, but also work S system of automation, use electrical contact or other types of sensors.
- The density of heated water is less than the density of cold. The difference in these values leads to the fact that a hydrostatic pressure is created that advances hot water to radiators
- For expansion tanks, the most informative are the maximum permissible values of temperature and pressure.
- Producers supplied, in modern tanks, the temperature of the coolant can reach 120 “C, and working pressure up to 4 atm. At peak values up to 10 bar
Prevent Pressure Build-Up | Expansion tanks prevent pressure from building up in the heating system by absorbing excess water volume when it expands due to heating. |
Protect System Components | They help protect vital components like pipes, valves, and boilers from damage caused by excessive pressure. |
Although installing an expansion tank in your heating system may seem like a small detail, it is vital to the system’s longevity and efficiency. Your heating system’s pressure can rise to dangerous heights without an expansion tank, which could result in leaks, component damage, or even system failure.
As the water in the system heats up, thermal expansion causes excess water pressure, which is absorbed by the expansion tank, which serves as a buffer. This keeps the pressure from building up to levels that could be harmful, sparing your boiler, pipes, and other parts from needless stress.
The expansion tank helps to keep leaks at bay and extends the life of your heating system by preserving a steady pressure within the system. It lessens the chance of water hammer, a phenomenon in which abrupt pressure spikes can make pipes clang loudly, possibly resulting in long-term damage.
In the absence of an expansion tank, your water pressure may fluctuate frequently, resulting in uneven heating performance and possibly expensive repairs. An expansion tank is also necessary for maintaining appropriate circulation and avoiding airlocks in closed-loop heating systems.
In summary, even though the expansion tank is a small part of your heating system, its significance cannot be emphasized. You can guarantee the longevity, safety, and effective operation of your heating system by installing and maintaining an expansion tank, which will ultimately save you time, money, and trouble down the road.