Koksovoy furnace: device and principle of operation of equipment for high temperatures and complete sealing

We frequently search for cost-effective, dependable heating options for our homes that will keep us toasty throughout the winter. Using a Koksovoy furnace is one of the tried-and-true techniques that has been used for many generations. Many homeowners choose this kind of furnace because it is well-known for its capacity to produce high temperatures and maintain a full seal.

Compared to other heating systems, a koksovoy furnace’s design is extremely distinctive. It is made up of a firebox in which the fuel—usually coal or coke—is burned. After the fuel is burning, the heat is transferred to a chamber where hot water or air is present. Its sturdy design, which makes sure that no air can escape and increases the heating process’s efficiency, is what makes it unique. This design makes sure that all of the heat produced is used to heat your home, in addition to assisting in reaching high temperatures.

A koksovoy furnace’s operating principle can assist homeowners in making well-informed decisions regarding their heating requirements. The system’s total sealing holds the secret to its effectiveness. The furnace can achieve and maintain high temperatures more efficiently if there are no leaks or escapes. In the long run, this can save fuel expenses in addition to making the house warmer.

Knowing the ins and outs of a koksovoy furnace is crucial for anyone thinking about getting one for their heating needs. This heating equipment has shown its value over time, both in terms of its sealing abilities and its capacity to reach high temperatures. A koksovoy furnace can provide dependable and effective home heating with the right upkeep and care.

A koksovoy furnace is a type of specialized heating appliance that can reach very high temperatures and still be completely sealed. Its working principle is based on the burning of coke, a kind of coal that burns at a very high temperature. Strong materials were used in the construction of this furnace so that it could withstand the extreme conditions without allowing any air to escape. Strong heat produced by the burning coke in the furnace can be utilized for a variety of industrial operations, including the smelting of metal and the creation of glass. The Koksovoy furnace’s sealed design guarantees optimal utilization of generated heat, rendering it a highly efficient and powerful tool for high-temperature applications.

The device and principle of operation of the coke oven

The croof furnace’s mechanism is complicated. The coking camera, which holds the solid material needed to make coke and the heating intervals needed to preheat the fuel elements, is the furnace’s primary working component.

Special refractory bricks are used to keep the coal away from the combustion zone, and the wall is then folded from them. As a result, the producer was able to obtain dependable defense against raw material oxidation.

The sizes of the Coking camera are as follows:

• length 12-16 m;
• width-40-45 cm;
• height-4-5 m.

There are numerous coking chambers inside the cok furnace. Their quantity varies based on the particular production workshop. Coke is loaded from the upper section of the apparatus using a cart that has been specially designed for the purpose.

The required material must be heated within 15 hours in order for it to become a coke. Once the processing is finished, a special explosor allows the product to enter through the side holes. Following processing, the material reaches a temperature of about 1000 degrees Celsius, and the temperature of the smoke reaches 1400 degrees during heating intervals. The coke is put inside the specially designed boxing, which instantly extinguishes it to prevent a fire. Methods of stewing: dry or wet.

Coke or domain gas are typically used as fuel. It is the coking process that creates the coke variety.

The furnace has specially designed ceramic regenerators installed. They make it possible for us to get rid of the heat produced by combustion products. The regenerator is a heat-transfer device where a section of the furnace comes into contact with the coolant. Heat is transferred to the cold coolant as the cold walls warm up. The purpose of the regenerative nozzle is to store heat and then transfer it through air or gas.

The second kind of heat exchanger, known as the recuperator, is also manufactured. Via the wall exchange heat, coolant can be either hot or cold. Flue gases are first lowered in the regenerators before being switched to cross-line valves. A chilly air current starts to emerge from below. The valve is a device that modifies flow direction to the required direction. As a result, the regenerator cools by air after being heated by smoke gas flows. This process takes place while the machinery is running constantly.

The valve flips on and off every roughly thirty minutes. Fuel is saved during this time when the furnace is heating. Additionally, if you shorten this interval, the equipment will wear out sooner, which is why the manufacturers insist that the temporary measures that have been set up be followed.

The combustible material has to enter the device in order for the coking process to begin. The door is mounted at the top of the unit for these reasons. Additionally, there is a gas output hole that forms as the furnace operates.

Doors that are removed at the end of the coking are also available on both sides of the camera. These openings adjust to the finished product sample being pushed.

The furnace must be totally sealed to prevent air from entering, which must also be heated if it does, in order to guarantee optimal operation. This will lead to a rise in the usage of heating gases, which will have an adverse effect on the final product’s price and make production unprofitable.

Battery

Particular consideration should be given to the battery of coke furnaces. Its sole purpose is to hold Coca-Cola. Notable is the extended period of continuous battery operation. The service life is typically 25 years. The interior is continuously kept at a high temperature, and as the finished product is released from the chamber, the metal gradually disappears. This implies that the best materials should be used for manufacturing. There is use of fire warning alloys.

When manufacturing, it is important to remember that the battery once completed and put into use should last for many years.

1. Mechanical efforts arising during the operation of the equipment.
2. The pressure obtained during the coking process.
3. The pressure attached by all elements of the structure that lie on refractory batteries.

It also considers the significant fact that there are between 45 and 69 furnaces in the batteries.

What are they

Coke stoves of today can be classified into the following types:

1. Vertical and horizontal in the way the chambers are located.
2. With the upper and lower loading and issuing the method of loading and issuing coke.
3. Continuous and periodic for the implementation of the technological regime.
4. Circulating and non -circulating depending on the use of recirculation regimes.

Stages of COCS production in the furnace

In order to convert a particular type in the Cox materials, there are a few primary steps that must be followed:

1. Initially, the material is loaded into the furnace camera, and then leveled by a special rod. So that the room does not smoke when the camera is opened, discharge is created using injecting steam or gas. Also at some production facilities, special gas -based devices are used, connected to the camera.
2. Shichtic cooking. During this process, the material is subjected to different types of exposure, as a result of which coke is obtained. At this stage, you can calculate the performance of the furnace, which is determined by the temporary interval necessary to get the finished coke.
3. The last stage is the unloading of the finished coke. To carry out the process as safe as possible and not harm the workers, everything comes in automatic mode. The cocksor is included in the work, which supplies the resulting material to the drying carriage.

Operation of furnaces

The productivity of the machinery is the primary factor in the operation of coke furnaces. This parameter is dependent on several factors, including the thickness of the equipment, the width of the combustible chamber, the temperature at which the pieces form, the quality of the shiht, and the characteristics of the refractory materials used in the furnace’s construction.

The fastest speed that modern machinery can achieve is 32 mm per hour. Utilizing the highest temperature that can cause a combustion chamber to form, this indicator was produced. The final coke’s temperature, which ranges from 1000 to 1050 degrees, is a crucial factor.

Selecting the ideal heating system for your house is essential for both efficiency and comfort. A koksovoy furnace is a dependable choice, particularly for those who need complete sealing and high temperatures. This kind of furnace is extremely safe and efficient because it is made to withstand extreme heat without letting any air escape.

A koksovoy furnace is an interesting device. Usually, it consists of a steel or cast iron chamber where the coke is burned. Your home is essentially warmed by the heat that is released into the surrounding space as a result of this combustion. Its optimal heat distribution and airflow are made possible by its design, which is also the reason for its effectiveness. Furthermore, the full sealing feature makes sure that no heat is lost, which results in cheaper energy costs and a heating solution that is better for the environment.

The fundamental idea behind how a koksovoy furnace works is that heat is produced by burning coke. One kind of fuel that burns quickly and with little smoke or ash produced is coke. As a result, it is a fuel source for heating that is both efficient and clean. A system of pipes or ducts collects and distributes the heat generated by the burning of the coke inside the furnace chamber throughout your house. All of the heat generated is guaranteed to be efficiently used and not lost to the outside environment thanks to the sealed design.

To sum up, a koksovoy furnace is an excellent option for insulation and heating because it provides a special blend of high temperature capability and total sealing. In addition to providing dependable warmth, its effective construction and operation support environmental sustainability and energy conservation. For homes seeking a high-performing and energy-efficient heating solution, a Koksovoy furnace might be the best choice.

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