How to make a garden hylock crusher with your own hands

Are you sick and weary of wasting money on garden tools that fall short of your requirements? Perhaps you’re trying to find an affordable way to turn your garden waste into compost that can be used. You don’t need to search any farther! We’ll walk you through the steps of making your very own garden haylock crusher in this article. You can turn your garden waste into useful compost for your plants with just a few simple ingredients and instructions.

To begin with, what is a garden haylock crusher exactly? In essence, it’s a tool for breaking down garden waste into smaller, more easily-decomposable pieces, like hay, leaves, and tiny twigs. The creation of nutrient-rich compost, which in turn enriches the soil and encourages healthy plant growth, depends on this decomposition process. In addition to saving money, building your own crusher gives you complete control over its functionality and design to meet your own requirements.

Let’s gather the materials you’ll need before we get started on the construction process. The good news is that most of them are probably lying around in your workshop or garage. Sturdy metal pipes or rods for the frame, a motor or crank mechanism to run the crusher, a set of cutting or shredding teeth or blades, and a sturdy container to hold the crushed garden waste are all necessary. If you’re not a DIY pro, don’t worry; we’ll guide you through every step with detailed directions and practical advice.

Now that you have everything you need, it’s time to get dirty and get building! Using the metal pipes or rods, we’ll begin by building the crusher’s frame. Make sure this frame is strong and well-made because it will serve as the device’s framework and support throughout. We will install the motor or crank mechanism to run the crusher after the frame is in place. This part is crucial to automating the crushing procedure and simplifying the handling of heavy garden waste loads for you.

Garden Hylock Crusher Components	Step-by-Step Instructions
1. Metal Frame	Construct a sturdy metal frame using steel rods and welding equipment.
2. Hopper	Attach a hopper at the top of the frame to load garden waste.
3. Crushing Mechanism	Install a crushing mechanism consisting of rotating blades powered by a motor.
4. Safety Features	Ensure safety features such as guards and emergency stop buttons are in place.
5. Collection Bin	Place a collection bin beneath the crusher to gather crushed materials.
6. Testing	Test the crusher to ensure it operates smoothly and efficiently.
7. Maintenance	Regularly inspect and maintain the crusher to prevent breakdowns.

Okay, so here’s the basic premise of the article about building a mulcher out of garden hay:"Managing organic materials in your garden and improving the quality of your soil can be accomplished with ease and economy by building your own garden hay mulcher. You can build a useful mulcher that effectively breaks down hay into smaller pieces, assisting in moisture retention and weed suppression, using repurposed household items and basic tools. In addition to encouraging sustainability, this do-it-yourself project gives gardeners the confidence to take charge of their gardening techniques and strengthens their bond with the organic processes of soil health and cultivation."

Designs of silage pelletizers

There are several names for wood splitting machines, including chipper, shredder, shredding machine, and so on. Their design and operation, however, are essentially the same; an electric motor that wraps the knives is used to chop hilocks. Only their forms and methods of crushing differ.

Let’s enumerate the components and nodes of every pickling apparatus:

• the frame is made of metal profiles, to which all the mechanical devices are screwed;
• electric or gasoline engine of sufficient power;
• chopping element with knives, which is used to grind the clay;
• torque transmission parts – belt, shafts, pulleys;
• a cover that protects the operator from injury;
• hopper of pyramidal or cone shape, where the hulls are embedded.

As a result, while the frame and drive designs of all hilk chippers are similar, the cutting techniques and knife construction vary:

1. The most typical shredder, consisting of 20…30 disk saws, mounted on a single shaft, one to one in proximity to each other.
2. Shredder, which operates on the principle of a circular workbench. The working shaft has 2…6 slots, where sharp hard metal blades are inserted.
3. In the disk chipping machine the blades are radially attached to the surface of the metal disk, which is wrapped together with the main drive shaft. Fingers are fed at a 30…45° angle to the disk plane.
4. Chopping mechanism with 2 shafts and tribast drive (through gears). The rolls collapse synchronously, so the knife blades from both sides converge in one plane and cut the hilka from 2 sides. Due to its design, the bending machine automatically tightens sticks and rods of a certain size.

It should be noted that every garden chipper has a flywheel at the end of the working shaft to increase force during wood ripping. The disk picker’s flywheel is the disk itself, which is composed of heavy metal and has blades.

We suggest you examine the construction of three basic mechanisms: a disk shredder, a fuhrer shaft, and toothed saws. Construction of a chipping machine using the tribast drive depicted in the picture is both highly complex and expensive. The following unique designs are showcased in the video:

You can also split thick wood with an electric cleaver to make firewood. A different article on our website presents the details of such a workbench.

How to make a chipper for wood chips

Two things are required to build any undercutting machine on your own: a set of tools, such as a welding inverter, and slitting expertise. It is unlikely that turning the shaft or housings to install the bearings will be possible without a lathe, so be prepared to order some parts on the side.

The following is the approximate order of work:

1. Selecting a suitable shot blast machine.
2. We know the electric motor and calculate the belt transmission in accordance with its wrappings (if it is necessary).
3. Gotuemo metal rolling, malyuemo kreslennya parts and order them turner or make them by hand.
4. We weld the frame from profiles.
5. Mount the engine and chopping mechanism on the frame and connect them by belt transmission.
6. We manufacture and mount the charging hopper, outer casing. Connect the top table to the electric power supply using a separate line with a lockable automatic vimicator.

Porada. Tightly attaching the cutting mechanism to the electric motor shaft is not advised. A jam might result in an accident or a break. That will be the end of the inconvenience, as the belt will just fly off.

The following advice will help you select a self-milling shredder model for hilocks:

• to get a shredder made in the form of a package of disk saws;
• A chipping machine with a fugankovy shaft is suitable for thin hills 30…100 mm thick;
• The disk milling machine becomes relevant when it is necessary to chop sticks up to 50 mm in diameter, it is not easy to process thin sticks with it (they will wind up on the shaft).

Dovidka. Wood can be used to make briquettes at home if it is ground into fine shavings. Using them to heat a private residence is preferable to using triska.

How to calculate the belt transmission of the chipper

The clay chopped self-machining subribnuvach will get thinner the more powerful the engine is tuned to be. However, even though they are highly significant and costly, using electric motors with a power of 3.5 kW or more is not required. Method for electrodvigun vibration for drobarka:

1. Power capacity should be in the range of 2.5…3.5 kW, minimum – 2 kW. Unit for 1.5 kW will be useful only for the grass trimmer.
2. If you plan to install a gasoline or diesel engine, its power should be 5-6 kinetic forces. By the way, the motoblock with this engine can be connected to the shredder through the power selection shaft.
3. Use a 3 kW electric motor.5…4 kW is also possible, if it is in a household. But you will have to make a strong construction of the frame and the cutting mechanism.

Take note of the motor wrappings. This indicator is not very significant because the belt transmission can be used to turn the working shaft the required number of times.

A knife should be turned at a maximum speed of about 1500 revolutions per minute. We must determine the diameters of both shafts in order to determine the number of turns. The force that generates the drive affects the crushing efficiency in addition to speed. It is preferable to use an electric motor running at 2500–3000 rpm and create a reduction gear in order to achieve high torque on the shaft.

It doesn’t matter how far apart the drive rods are, by the way. However, a gear that is too long reduces the machine’s KD, torsional strain, and sagging during startup.

A gear calculation example. The hilk picker’s electric motor runs at 2800 rpm. We select a shaft turning speed of 1400 rpm, which is twice as slow. This indicates that the driving shaft’s diameter needs to be twice as small as the driven shaft’s. If there is a twist of Ø90 mm on the motor shaft, it is not necessary to calculate the diameter of the other skewer. 180 mm is 90 x 2.

Guidelines. It is preferable to install screws with two to four different diameter grooves on the V-belt gear. This will enable the grinding of corn or snowberries, as well as wood of varying thicknesses, by regulating the force applied to the working shaft and the turning speed.

Selecting materials

Any type of metal profile can be used to create the picker’s frame:

• a coupler with shelves of the same width 45…63 mm;
• a square profile can be welded from 2 pieces of smaller cross-section;
• profiled pipe 60 x 40 or 40 x 40 mm (you can take a bigger one);
• steel channels 65 to 100 mm wide;
• common round pipes Ø32…50 mm.

The dimensions of the workpiece are chosen based on the sawing openings on the motor stand in order to install the electric motor. An 8–10 mm thick steel pedestal is required. However, we also need to consider how the passive gear is tensioned in this situation:

1. The overall size of the platform is taken with a reserve of 30…50 mm, in order to make openings in the form of slots. Then the motor can be tilted and bolted in the required position.
2. If a hinge bracket is welded to the plate, the pass will be tensioned by the weight of the electric motor itself. In this case there is no need to make a reserve, the machine is immediately fixed on the maidanchik with bolts. The photo shows how it looks like.

Three dozen metal disk saws with carbide teeth will make a basic shredder. Washers with an Ø20 mm are required to keep the saws separated by a tiny amount. After they are put together on the shaft, the cutting part’s width increases to 80–90 mm. It goes without saying that the circular saws can be added or removed to alter this size.

The reason behind not installing the saws in a hinged position is noted. The carbide teeth’s slight width compared to the metal disks themselves is the cause. Washers are therefore required in between the tools.

Obtain two bearings to wrap the subribnuvach around before turning the working shaft. Utilize them to ascertain the bearings’ outer housing dimensions and seating diameters at the shaft ends. Alternately, you could use it to grind the bearing and bearing assembly along with a pre-made Zhiguli rear wheel machining head.

Threads are cut on the shaft so that the saws can be fixed in a single package with nuts on both sides. A large shkiv from any mechanical mechanism can also be used as the flywheel; the metal should be 8–10 mm in diameter. Create a counterbore for the support plate using steel that is roughly 10 mm thick.

The shaft seat pictured above can be used to create a fuhrer underfeeder. The length of the cutting portion can be shortened to 10 or 15 centimeters by adjusting the dimensions for the inner diameters of the bearings. It is preferable to cut the blades straight from the axle of the car and then re-cut them using a milling machine.

Once the disk shredder’s design has been determined, turn the shaft for the pins and bearings; no threads or grooves need to be created. The following is the list of materials:

• resori or other carbon steel for knives, the length is indicated on the chair;
• metal disk Ø400…500 mm 10…15 mm;
• 5 mm thick sheet steel on the cover, its front part works as a counter knife;
• the same, zavtovshki 1-2 mm on zavantazhuvanniy bunker;
• M12…M16 bolts with washers and nuts.

The 4-knife disk shredder’s cutting mechanism is mounted on the chair:

Welding the frame of the shotcracker

Every self-built picker needs a frame since everything is fastened to it. We weld it from cutniks or profiled pipes while following these straightforward suggestions:

1. The height of the frame must be suitable for the operation of the shredder, so adjust it to your own height.
2. Stiffness of the structure is not very important, as the shotcracker is subject to vibrations during operation. Minimum distance between the vertical posts – 0.5 m (widthwise), the frame length depends on the installed mechanisms.
3. For better rigidity, weld diagonal braces to the legs.
4. If it is necessary to move the shredder at its own speed, attach a spike to the legs and a handle to the frame.

There are two possible locations for the electric motor on the picker: underneath the frame directly or underneath, adjacent to the frame. The first approach, in which the motor is positioned beneath the table and does not extend past the frame dimensions, is frequently employed because the other variant is appropriate for significant engines with high power.

Making a self-made saw shredder

Using the following algorithm, let’s begin constructing a saw shredder:

1. We slide the saws onto the finished shaft, and put washers between them. Seal the package from both sides with nuts.
2. Then we put bearings on the end of the shaft, they should be carefully hammered through the board. In the same way put the housings on them and screw the mechanism to the openings in the frame.
3. Install the driving rod and the flywheel on different sides of the shaft. Fix them with thrust bolts.
4. We weld the horizontal working surface by putting the minimum gap between the teeth of the saws. The plate will act as a support for the tines.
5. Attach the electric motor to the frame with the shkiv, put on the pass and tighten it well.

Guidelines. After taking out the bichen plastic saws, grease the bearings using a thick mastic like "Lytol." When examining the package from the end, it’s also crucial to note that the circular saws’ teeth cannot overlap.

The counter-plate can be bolted on; welding is not required. The gap between the teeth and the plate can be adjusted if the crimping openings are made in the shape of slots. Note that the saws need to be wrapped "on the plate" with the blade pressed up against the counter-blade.

A loading hopper should be fastened to the front of the cutting mechanism, and it should be protected by a casing of adequate size. After the saw is assembled completely, use a 25A automatic vibrator to connect the motor to the electricity.

The same algorithm is used to create the Fugankovy chipping machine. Knives are mounted on the shaft in place of saws. Remember this crucial detail: the friction at the output becomes finer the deeper the blade is seated in the groove. Another important factor is where the hopper is positioned; it needs to direct the rod at a 90° angle to the cutting edges. Watch this video to learn how to create a subribnuvach with your hands:

Guidelines. Making an extra mechanism that tightens the saws automatically is one way to make this crusher better. The sub-cranking mechanism is situated next to the secondary shaft that has metal ribs that are welded. Using a pass or lancet transmission, we attach it to the main shaft. Keep the wraps low to prevent hand injuries or vibrations from the rod ends.

Making the disk crusher pictured on the chair is not too difficult if you understand the earlier designs. One small detail: the space between the front wall of the casing and the blades should be yaknaimenshchyyy, meaning thicker than the body’s grating. The knives will tighten the thin glue and screw it onto the shaft if the gap is too great.

To prevent vibration, the casing needs to be firmly fixed to the frame. After attaching four to five mounting brackets to the bed, fasten the body with bolts and nuts. Put in extra support, just like you would on a chair.

For those seeking to enhance their gardening skills while being environmentally conscious and resourceful, creating a DIY garden haylock crusher might be the ideal undertaking. Using inexpensive materials and a bit of do-it-yourself enthusiasm, you can build a tool that will help you recycle your garden waste while also giving your plants valuable mulch.

You can build a straightforward but efficient haylock crusher out of repurposed materials like a metal drum, wooden planks, and a few bolts and screws. This project is suitable for gardeners of all skill levels because it doesn’t require specialized tools or advanced technical knowledge. Additionally, you’re saving money and lessening your influence on the environment by using materials you probably already own or can easily obtain.

After assembling your garden haylock crusher, you’ll be astounded by its effectiveness and utility. Just add your garden waste—grass clippings, fallen leaves, or old hay—and let the crusher work its magic. By spreading the resulting mulch around your garden beds, you can improve moisture retention, deter weed growth, and provide nutrients to your plants—all of which contribute to a more vibrant and healthy garden ecosystem.

Building your own garden haylock crusher is a rewarding do-it-yourself project that lets you use your imagination and problem-solving abilities in addition to providing useful benefits for your garden. You’ll feel proud of yourself for creating something practical and long-lasting with your own hands as you watch it come to life. In addition, you’ll enjoy watching your garden flourish because of the mulch your homemade crusher produces.

To sum up, building a garden haylock crusher is a great way to improve your gardening skills and encourage self-sufficiency and sustainability. You can make a useful tool that turns garden waste into nutrient-rich mulch for your plants and the environment with very little money and work. So why not get your supplies, roll up your sleeves, and start this worthwhile do-it-yourself project right now?

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