How to assemble a home -made collector for a warm floor

Are you sick of chilly floors in the winter? Or are you trying to find a way to heat your house that uses less energy? Putting in a warm floor system might be the answer you’ve been looking for. It not only keeps your feet toasty warm, but by dispersing heat throughout your house more effectively, it can also reduce your energy costs.

Although hiring a professional to install a warm floor system can be expensive, you have a less expensive option: building your own warm floor collector. You can customize the system to meet your unique requirements and save money by building a do-it-yourself collector. Not to mention the satisfaction that comes from creating something yourself!

We’ll walk you through the steps of putting together a homemade floor collector in this article. If you’re not a DIY pro, don’t worry; we’ll break down each step into clear, concise instructions. You can quickly enjoy the comfortable warmth of a homemade warm floor system with just a few tools and supplies.

The comfort and value of your property can be greatly increased by installing a warm floor system, regardless of whether you’re planning a new construction project or renovation. Using radiant heat to its full potential will lower your energy costs and carbon footprint while making your home a cozier place for you and your family to live.

We collect a factory collector

You must comprehend what the factory producing products consists of in order to build a collector node yourself and save money on the cost of heating equipment. The following specifics are included in the kit:

1. Distribution element for connecting the feeding line for 2 or more bounces equipped with Europeanconies (fittings for connecting pipes). In most cases, it is equipped with transparent flasks, where the flow rate of the coolant in each circuit (rotameters) is visible.
2. The same, for connecting to the back line. Instead of flowmeters, there are thermostatic valves manually controlled from servo drives or thermal heads of the RTL type. Their principle of operation is simple: when pressed on a spring -loaded rod, the passage cross section is narrowed, and the water duct through the element decreases.
3. Automatic air vents installed separately on the feed and reverse manifold.
4. Cranes with traffic jams for emptying and filling the circuits with a coolant.
5. Thermometers registering the total temperature at the feed and in the return.
6. Cutting off ball valves and fasteners.

As a point of reference. Collector nodes with rotameters on the back line and valves and thermostats controlling the supply are available for purchase. The heating contours continue to function as before when the layout is changed.

You can adjust completeness based on your budget and the boiler connection diagram by buying a comb. Purchase a distributor without rotometers, install a single thermometer in place of two, or put a knot in a control cabinet, as examples.

The collector for a warm floor is designed to be quickly and simply assembled by hand with factory sets. Consider this: the distribution elements are pre-assembled; all that needs to be done is connect them to the heating contours and add auxiliary details in accordance with the plan. Watch this video to learn how to do it correctly:

Apart from products made of brass and steel, there are other types, like the one in the picture, of combs made of sections of plastic. They are installed in a similar manner, with the exception that the tightening is done more carefully. Keep in mind that rubber seals are available practically everywhere, so you don’t need to pack flax or fum tone into the main threaded joints on groups for connecting pipes and draining water.

How to save on a mixing unit

Despite the fact that these are 2 distinct components with distinct purposes, many master plumbers view it as an essential component of the collector for floor heating. The mixing node controls the coolant’s temperature, keeping it between 35 and 45 °C with a maximum of 55 °C. The comb’s job is to distribute the coolant throughout the contours. The algorithm below describes how the assembly connection scheme displayed below operates:

1. While heating the system, standing on the supply of a two -way valve is completely open and passes the maximum of water.
2. Когда температура поднимается до расчетного значения (как правило, это 45 °С), выносной датчик воздействует на термоголовку, а та начинает перекрывать проток через клапан, нажимая на шток.
3. After the valve mechanism is completely closed, the coolant, encouraged by the pump movement, circulates only in the closed network of a warm floor.
4. The gradual cooling of water records the temperature sensor, which is why the thermal head releases the rod, the valve opens and a portion of hot water enters the system, and part of the cold goes into the return. The heating cycle is repeated.

It should be noted that the mixing unit will need to add a bypass and bypass valve if the collector thermostats are managed by servo drives. When servo drives unexpectedly block all contours, the objective is to arrange circulation in a small circle.

There’s good news for those with limited resources who still want warm floors: it’s not always necessary to install a two- or three-way valve with a pump. There are two ways that you can lower the system cost without buying the mixer:

• to power the heating contours directly from the gas boiler through the collector;
• Put on the collector valves of thermal drives RTL.

Despite being applied fairly successfully, the first option is in direct contradiction to all canons and cannot be regarded as correct. In summary, modern wall-type gas boilers are capable of keeping the water they supply between 40 and 50 degrees Celsius, which is suitable for a warm floor. However, there are three drawbacks:

1. In the spring and autumn, when minimal frosts are on the street, the boiler will not be able to lower the temperature of the coolant below 35 ° C, which is why in the rooms it will become stuffy and hot due to heating the entire floor surface.
2. In minimal burning mode, the parts of the heating unit are covered by soot twice.
3. Due to the same mode of efficiency of the heat generator, it decreases by 5-10%.

Suggestions. Installing conventional heating radiators in a private home’s rooms and connecting the floor heating to serious cooling will help prevent discomfort during hot spells.

The RTL type thermostatic heads function similarly to a two-way valve, but they are fixed to each circuit and lack remote sensors. When the water temperature rises above 45–55 °C (depending on the adjustment), the thermo-element responds by standing inside the head and covering the current along the contour. The comb is simultaneously directly linked to a heat source that operates on firewood, diesel, or pellets.

A crucial prerequisite. Each circuit should not be longer than 60 meters in order for warm floors controlled by RTL thermal heads to function normally. Learn more about this heating device and the proper assembly methods, which are covered in the upcoming video and in a separate instruction:

Sure, here"s a concise and accessible main thesis for your article on assembling a homemade collector for a warm floor:"In this guide, we"ll walk you through the process of creating your own collector for a warm floor system, helping you harness the sun"s energy to heat your home efficiently and sustainably. By utilizing readily available materials and straightforward assembly techniques, you can construct a cost-effective solution that enhances the comfort and energy efficiency of your living space. From selecting the right components to assembling and installing the collector, we"ll provide step-by-step instructions and practical tips to empower you to tackle this DIY project with confidence. Whether you"re a seasoned DIY enthusiast or a newcomer to home improvement, this article aims to demystify the process and inspire you to embrace the benefits of renewable energy for heating and insulation."

How to make a crest of polypropylene

The least expensive collector for a warm water floor is a distributor made from polypropylene fittings, which can only be created. He has a number of drawbacks:

• The design is large in size and not in every box will fit, so it will have to be mounted on the wall in the boiler room;
• It is quite problematic to install flow meters, so they simply will not be;
• It is necessary to be able to solder polypropylene so as not to be mistaken at any of the many joints.

In conclusion. When installing PPR in a boiler room, it makes sense to make a comb. The number of bags is intended to accommodate three to five contours; if not, the design will be overly complicated. The photo, which only shows two connections for the collector, can be used to gauge size. The third challenge is connecting the boiler to the highway.

For the task to be completed, a maximum of two meters of 32 mm diameter PPR pipes and an equal number of bags are required. In addition, we require ball valves, direct radiator valves for balancing, and transition threaded couplings of polypropylene-metal. The following guidelines are followed by the manufacturer of a collector for warming the contours of warm floors:

1. Having carefully measured the depth of the pipe’s call in the tee and putting the mark on the outside, solder these 2 parts among themselves.
2. Put the same distance from the edge of the fitting on the pipe and cut it and clean the end. Sold the transition coupling to the lower divert of the tee.
3. Repeat the operations set forth in p. 1 and 2. The resulting second block is weld with the first, then go to the third and so on.
4. Sold from one PPR end knee or tee for installing an air vent, and from another a clutch under a ball crash.

Suggestions. If the fittings are not welded closely to one another, the design will grow to unthinkable proportions and become ugly.

After the primary welding work is completed, the taps and radiator valves need to be fastened to the couplings, and an automatic air spacer needs to be installed. The video provides a clear demonstration of the node’s assembly process in detail:

Metallic

It will be possible to eliminate the need for a soldering iron and slightly reduce the size of the structure if you choose metal fittings rather than polypropylene. However, you are about to face yet another underwater stone in the shape of inexpensive, thin-walled tees, for which it is extremely difficult to use a pipe key because the low-grade material may break. The factory collector will receive the full cost of the product if you purchase solid fittings, but the savings will still apply.

The photo’s internal and external brass tee and ball valves with a low rod and "butterfly" handle style must be chosen for manufacturing. The second section of the comb will use the same radiator valves. The technique of assembly is straightforward: insert the cranes and other components after packing the thread with flax or thread and twisting the fittings among themselves.

Suggestions. In order to make the homemade manifold appear presentable, try to align all of the side bastards and the crane stems in one direction when assembling. Remove the handles and adjust the caps in the pipeline reinforcement as you wind it up to prevent them from sticking to nearby taps.

It’s a complicated question to put flow meters on a comb from brass fittings. After that, the supply line needs to be removed from the crosses and fitted with rotameter-specific adapters. It will be necessary to remove the adapter because some of them are also produced under the European Council. Without flowers, the system is easier to observe.

Building a homemade warm floor collector is a satisfying project that can improve your home’s comfort and energy efficiency. You can put together a system that effectively distributes heat throughout your floors and creates a warm atmosphere during the winter by following the instructions provided in this guide.

The financial savings when constructing your own warm floor collector as opposed to buying a pre-built system is one of its main advantages. With easily accessible materials and basic instructions, you can design a unique solution that fulfills your requirements without going over budget.

Building a homemade collector also offers more personalization and versatility. Your home’s layout and size can be accommodated into the design, guaranteeing maximum effectiveness and performance. When building a new home or remodeling an existing one, a do-it-yourself warm floor collector provides a level of versatility that store-bought alternatives might not match.

Taking on this project also gives you a sense of empowerment and accomplishment. You can apply the knowledge and skills you acquire from understanding the fundamentals of insulation and heating to future home improvement projects. You’ll be pleased of your role in establishing a more sustainable living environment as you see the fruits of your labors manifested in a comfortable, energy-efficient home.

To sum up, creating a homemade collector for a warm floor is an enjoyable and useful project that provides savings, personalization, and a sense of achievement. You and your family can benefit for years to come from a system you build that improves your home’s efficiency and comfort by following the instructions in this guide.

Video on the topic

Homemade mixing knot made of polypropylene, for water flooring.

A collector for a warm floor with your own hands installation of a warm floor mixing unit for a warm floor

DIY collector for warm floor