Few options compare to the dependability and toughness of a brick-encased metal furnace when it comes to designing a warm and effective heating system for your house or bathhouse. For generations, people have relied on this time-tested heating technique to provide warmth and comfort in even the coldest climates. This post will go over the advantages of covering a metal furnace with brick and how it improves the look and feel of your heating system.
Brick facing a metal furnace offers additional insulation, which is one of its main benefits. Brick works well as an insulator, holding heat in place and dispersing it uniformly throughout the room. You can reduce heat loss and make sure your house or bathhouse stays warm and cozy without using a lot of energy by covering the metal furnace with brick.
In addition to providing insulation, brick facing gives your heating system a hint of elegance and rustic charm. Any room’s aesthetic appeal is enhanced by the warm, inviting atmosphere that brick’s natural texture and earthy tones create. Brick facing complements any decor style and offers versatility and timeless beauty, making it a great choice for both traditional and modern aesthetics.
Moreover, a metal furnace’s lifespan and durability can be increased by facing it with brick. Brick adds another degree of resistance to deterioration, protecting the furnace from the elements and possible harm. By adding durability, you can be sure that your heating system will last for many years, saving you money and effort on maintenance and repairs.
Facing a metal furnace with brick has both practical and aesthetic advantages, but it can also raise the value of your home. A well-thought-out and skillfully installed heating system enhances your home’s or bathhouse’s overall appeal and marketability, drawing in more potential purchasers. Putting in brick facing is an excellent long-term financial move in addition to increasing the coziness and effectiveness of your living area.
Material | Brick |
Advantages | Durable, retains heat well |
Disadvantages | Requires professional installation, may be more expensive initially |
- Brick furnace lining
- How to overlap the iron stove with brick
- Selection of materials for work
- Fill the foundation
- Brick laying
- Decorative work
- Methods of laying furnaces with brick
- Advantages of using a metal furnace in the bath
- Masonry solution
- Calculation of material consumption
- Foundation for a Russian stove
- Variations on the topic of refractory brick
- What brick to overlap
- Advantages of using a metal furnace in the bath
- The process of lining a metal furnace with brick
- Stage 1 foundation
- Stage 2 Base device
- Stage 3 Preparation of the solution
- Stage 4 Preparation of brick
- Stage 5 how to overlap a metal stove
- Stage 6 Preliminary furnace furnace
- Completing of the work
- What will be needed
- Preparation of the solution
- Production of the solution
- Which brick is better to overlap the stove
- How to overlap a stove with a remote firebox
- Which is better brick or brick
- Features of the furnace lining
- Stage 1: Foundation
- Stage 2: Brick base
- Stage 3: Masonry
- Tools and materials for work
- How to properly overlap the iron stove with a brick in the bath
- What brick to cover?
- Materials and tools
- What solution to overlap?
- The masonry process
- When to start
- Choosing material for lining
- The technology of manufacturing the solution
- Stove laying solution
- Composition No. 1
- Composition No. 2
- Video on the topic
- How to overlap a bath oven yourself
- Portal for a stove in a bathhouse.
- The stove in the bathhouse was covered with brick
- What brick to overlap the metal / iron stove in the bath?
- Errors when lining a bathhouse. How to properly overlay the heat of heat? Part 1.
- Correct lining with a brick metal for a bathhouse.
- How and why cover the iron stove with brick?
- What brick to overlap the stove in the bathhouse? And which is impossible!?
Brick furnace lining
Once all of the preliminary work is finished, you can begin working on the main task. But how can brick be used to cover the iron stove?
You can prepare any solution for high-quality masonry, but the best is a clay solution with a sand admixture because it can withstand extremely high temperatures. You must first get the sand ready. It is sieved in order to get rid of stones and impurities. It also considers the fat content of clay.
Clay is soaked in water for several days and then wiped through a sieve to create a good solution. The prepared sand then goes to sleep. The solution needs to be plastic and viscous in order to prevent spreading through the brick. To make the solution stronger and less likely to crumble, you can add cement to it.
The best way to lay Masonry, according to knowledgeable people, is in half a brick. The bathhouse heats up rapidly, and the harsh radiation goes away. It is important to keep in mind that there should be at least 3 cm and no more than 10 cm of inner space between the stove and the brick. Additionally, the stove needs to be at least 35 centimeters away from the wall.
Masonry has to be started from the corner. The first row begins with a single brick. Three quarters of the way from brick is where the second row starts. This arrangement is maintained through the final row. Brick is soaked in water to ensure good adherence with the solution.
The steam room heats up faster thanks to unique windows set into the masonry. The first windows are constructed from all sides in either the first or second row. Warm air is well circulated as a result. They can be sealed, if needed, by placing a brick or specially made doors there. It is simpler to change the temperature indoors in this way.
The doorway’s dimensions are such that nothing will make using it difficult. You cannot close the furnace’s front portion if the whole perimeter is inside a steam room; this has an impact on the furnace’s heating rate. A reinforced mesh that is cut and inserted into the masonry through a row is used to increase the strength of the masonry. The placement of the brick joints should be such that continuous brick closes them in the upper row. Such dressing-coated masonry will be robust.
Can only start after the previous row has ended and can be covered with each subsequent row. Plumbing and horizontal building level check that the angles are right and every row is even. Stones for the bath can be placed on top of the furnace or it can be left open. even though it’s not very practical.
How to overlap the iron stove with brick
The bath furnace’s finish is very straightforward. We separate the procedure into four steps because it’s essential:
- Select materials.
- Pour the foundation.
- Fainting a metal stove.
- Perform decorative work.
Think about each item in greater detail.
Selection of materials for work
For licking the stove, which brick is better? The fact that facing brick will be exposed to high temperatures continuously and needs to support all loads must be considered. As a result, it is preferable to fill the oven with a full-bodied refractory material that can handle the workload and hold its qualities for a long time. Moreover, you have the option of covering the bathtub with textured or smooth bricks.
Use refractory material for the furnace’s brick cladding.
Furthermore, the furnace lining will be necessary:
- sheet asbestos;
- fastening solution;
- grinding;
- tools.
Fill the foundation
Filling the foundation is a crucial step in the bath’s bank because it directly impacts the bathhouse’s longevity and dependability.
You will need to knead the solution first. A conventional clay and sand mixture works well for this purpose. Cement-based solutions containing various impurities are employed in addition to him. Although their price may give the impression that they are more dependable, their durability is actually not all that different.
The plan to fill the base beneath the oven
Filling the foundation can begin as soon as you choose a facing solution. You will need to lay the groundwork for confidence if the plane being used doesn’t exude it. Boards or metal guides are other ways to fortify the floor. Other times, the procedure is less complicated.
Bay of the foundation is completed in the manner described below:
- Determine the size of the base.
- Set the formwork.
- Prepare the solution.
- Pour it.
- Wait until it dries.
Brick laying
Style can begin once the foundation is fully captured. Make sure the brick’s location is marked before beginning this step so that the furnace can be properly renewed.
First, figure out how much room is needed between the walls and the furnace. Excessive space will hinder optimal heating and heat exchange, while insufficient space will drastically shorten the brick’s lifespan. A gap of three to five centimeters is ideal.
Place an iron sheet at the marking’s edges. The material won’t overheat with such a sheet on. Cover it with asbestos-containing cardboard. In addition, the refractory material will shield the brick from deterioration.
Brick arrangement of a metallic stove
After completing all of these preliminary tasks, the bathhouse can be covered. To achieve the intended outcome, adhere to these guidelines:
- Soak brick in water. Do not forget to soak it before laying.
- Shake it, the first row must be put up.
- To strengthen the masonry, you can apply the reinforcement.
- Tie the grid corners with wire.
- Start lay the second row in a checkerboard pattern.
- Apply the solution into the space between the brick.
- Strengthen the upper edge of the hole with a corner of metal. This is done for the device of the fireplace. Keep in mind that the opening should be convenient, the firebox should open without touching the walls.
- To ensure air circulation, on the penultimate row, special holes are made. For this, one row is laid across the previous one and make four holes on each side.
- The laying of the finish line does not require anything specific-you can do it as you wish. You can make it decorative, put it with tiles or just pour stones.
After covering the bathtub with bricks, you can align it by lightly tapping it with a hammer or the handle of a workshop.
Regarding the styling technology, remember to bandage the brick and withstand seams that are no more than three to five centimeters.
Decorative work
Clear away any leftover solution residue before beginning any decorative work. You can create the so-called "fur coat" if you choose not to finish the brick further. Use a brush dampened with a soapy solution to polish it in this manner.
The most typical embellishments for a bath oven are:
- smooth multi -colored bricks;
- textured brick.
Alternatively, they can be painted, covered in tiles, or arranged like jewelry.
We would like to conclude by saying that the first firebox needs to be completed with extreme caution. Avoid overheating the oven and allow the solution to solidify completely. Put on the stove and leave it for three days. If you follow all the instructions, your bathhouse will last for many years.
Methods of laying furnaces with brick
How the main methods of brick laying of furnaces are outwardly manifested, shown in the photo. Pos. 1 – continuous cladding. Reduces the heat efficiency of the furnace: the structures of metal furnaces are designed for rapid heat transfer. Suddenly, in the way of heat from the furnace, an additional barrier appears to the room, he has no choice but to fly into the pipe. It is applied relatively rarely, in cases where a significant part of the thermal power of the furnace is selected by a water circuit or for decorative purposes, when the effectiveness of the furnace does not matter or is generally undesirable. E.g., If the fireplace simply decorates the heated room.
Fireplaces made of brick
Simple heat screen (pos. 2). stops the furnace’s infrared radiation coming from objects that could catch fire. The stove technology has no appreciable impact. Pos. 3- Screen-convector deafness. You can submerge a stove with a clearly high power in the bathtub using a deaf screen-convertor and set it to Minimum
If the bath is made of stone, this is very crucial (for more information). Additionally)
Since the stove overheats a lot of air when the air supply is at full, it is highly desirable to place it in the deaf screen made of heat-resistant stainless steel.
Pos. 3-cladding-convector with poor. The optimal option for the bathhouse: if you put on the oven in the bath with a brick in the form of a screen-convector with the poor. below), then, varying their number and location, you can adapt almost any oven to any bath. It practically means that the volume of the steam room is about half as much as recommended by the stove. If the convector with the poor is made competently (see. Further), then the time of the baths of the bath will not increase (it may even decrease), the steam will remain soft, and when the furnace on the minimum, the stove will not become excessively gluttonous.
Lastly, pose 4 shows an illustration of a furnace’s decorative, fireproof brick facing. In this instance, it is particularly evident how brick helps dark, coarse metal to visually "flow" into a light, natural tree.
Advantages of using a metal furnace in the bath
A metal stove is becoming standard equipment in bath houses; many wellness procedures cannot be performed without one. It has several advantages over other kinds of furnaces.
- Simplicity of installation. It is easy to make it with your own hands.
- Easy and simple operation.
- She quickly melts.
- It has good traction.
- High performance.
- Economical in fuel consumption and democratic in price.
But you have to know how to use it properly if you want to take full advantage of all these benefits!
Nobody will contest the fact that a stone stove is perfect for the bathhouse, of course. However, it must melt for a minimum of five hours before it begins to emit heat; just think of the amount of firewood that will evaporate during this time. And not everyone is comfortable with this in turn. Additionally, the cost of a brick building will be far higher than that of a stone-lined metal stove.
Scheme for air mass movement
Additionally, you must possess the fundamental abilities and knowledge of a stovenik in order to fold a brick stove for a bath, as this design requires careful consideration of numerous minute details that are invisible yet crucial!
The completed metal furnace is available for purchase, and the lining won’t come with a significant price tag.
Even though a metal furnace purchased in a finished state from a store already serves as a steam room decoration, it is still preferable to construct a little stone apron around it. The furnace’s efficiency and performance will greatly improve as a result. Yes, and because the metal "fries" stronger than a stone or brick, those who are right next to the structure will feel more at ease!
Metal stove without lining made of bricks
What specifications must a metal furnace for the bathhouse meet?
- It should have small dimensions so as not to clutter up the space.
- You should not choose too much power, since the room of the bath, as a rule, is small. It will be difficult to control the optimal temperature regime.
- The characteristics of the furnace should clearly comply with the fire safety rules.
Furthermore, it is imperative to consider the location of the oven. The metal unit must be placed at least 15 cm away from wooden floors in accordance with SNiP standards.
Small but regular fuel bookmarks are the best approach to maintain a metal furnace in a bathtub.
Masonry solution
Its quality determines how long it lasts.
Sand. Must be tiny and free of contaminants, then sifted through a 1.5 mm sieve.
Clay. Transfer to the container, add clean, non-chilled water, and stir. After kneading, clay should be soaked in water. The mixture is allowed to "acidify" for two to three days. After that, rub lumps and filter through a sieve. Refill the container with a fresh portion of clay, then soak once more. And so on, until the pastoral consistency volume that is desired is formed.
Clay’s fat content varies. Add sand to "neutralize" fat in particular (otherwise it refers and cracks). The amount of sand added ranges from 0.5 to 1.5 volume percentage. It was a wise choice to use chamotopic clay. A few experts include heat-resistant glue. I won’t advise it, though, as the outcome might differ.
The finished product ought to remove from the tool’s surface (shovel or trowel) with ease. Try covering a brick with a layer of solution, and then after five minutes. Elevate. The mixture is correct if the bottom brick does not drop and stays in place.
Calculation of material consumption
You must consider a few factors when determining the quantity of material needed for masonry work. These are the furnace’s actual dimensions in the first place, along with a method of bricklaying.
The oven volume is multiplied by the height and divided by the brick side’s size to find the quantity of material needed. The outcome is increased by 5%–10%.
This will serve as a partial offset for the labor-related brick fight and transportation. It should be considered as well when figuring out how big a brick to face the chimney and foundation. Naturally, you need a lot less material when laying in discharge.
Foundation for a Russian stove
The Russian stove design features a substantial weight. Given these conditions, the built foundation, no matter how the house is founded, needs to be sturdy and have a direct dock with the earth. The top 10 to 50 cm of soil must be removed before the building process can begin. Numerous contaminants are of an organic nature. Because of this, the soil’s structure becomes porous, which is very undesirable for building. Subsequent actions are executed in the subsequent order:
- We start work with the preparation of the pit. The size of the pit should be approximately 15 cm larger than the furnace parameters on each side. Thanks to this, it will be much easier to set the formwork.
- For uniform load distribution of the load, the stove base must exceed the size of the furnace by 5 cm.
- The bottom of the pit is covered with a filter pillow of sand 20 centimeters thick. We perform a tamping.
- To ensure sufficient shrinkage of sand, the layer should be watered several times with water. When performing this procedure, the layer will decrease. Therefore, you need to add sand to provide the necessary thickness.
- After the shrinkage is completed, the sand should be leveled and properly tamped.
- Then we fall asleep a layer of crushed stone, its thickness should be 20 cm. You can mix crushed stone with small stones or broken brick. Such a layer should be filled with sand on top, which must be poured again with water. Thus, sand will fill the resulting voids.
- Then you need to fill up another layer of crushed stone 10 cm in thickness.
- We make a tamping and lay the roofing material in two layers.
- To ensure the fixation of the foundation, you need to install the formwork. To do this, you can use boards or plywood sheets. Sets should be installed on the outer sides of the formwork, which will play the role of insurance.
- A gap of 10 cm should remain between the edge of the trench and the formwork. The walls of the structure must be moistened.
- After making the foundation pour under the stove 5 cm thick.
- After the concrete mass hardens, it is necessary to install the reinforcement.
- A reinforcing mesh must be knitted with cells with wire.
- Then fill the second layer of concrete composition. It must be prepared from cement, sand and crushed stone in accordance with such proportions: 1: 3: 5. The process of filling the composition is performed in stages. Each layer must be rammed and watered with water.
- The final layer of concrete mass is aligned and covered with a tarp until completely dry.
When it comes to heating and insulating your home effectively, one essential consideration is the method you use to encase your metal furnace in a bathhouse with bricks. This process not only enhances the aesthetic appeal of your bathhouse but also plays a crucial role in improving its thermal efficiency and overall performance. By facing the metal furnace with bricks, you create a protective barrier that helps retain heat more efficiently, ensuring a cozy and comfortable environment while minimizing heat loss. Additionally, the use of bricks adds durability and longevity to your furnace, reducing maintenance needs and costs in the long run. With proper installation and maintenance, facing a metal furnace in a bathhouse with bricks can significantly enhance its functionality and contribute to a more enjoyable bathing experience for years to come.
Variations on the topic of refractory brick
Regular construction brick is not appropriate for lining a bathhouse, whether it is a home-made or ready-made product purchased from Hephaestus and other manufacturers. High refractory characteristics are required for the facing material. Refractory bricks come in a variety of varieties based on the raw materials used in their manufacture.
- Shamotic brick. It is made of chamotis clay with additives in the form of coarse -grained quartz sand, graphite powder or coke. Thanks to these impurities, the degree of refractiveness of the material is regulated, as well as its other properties. It can be used both for lining of household and industrial furnaces, however, for industrial purposes, material with maximum refractiveness (+1750 degrees) is used. However, it is not used so often in household construction of furnaces, since the price of products is quite high.
- Dinas brick. The material, in fact, is silica, as it is made of cremes -containing powder, which is divorced in lime milk. Compared with chamotis, dinas brick is characterized by higher mechanical strength and refractory. But these advantages are leveled by its main drawback – instability to temperature fluctuations. In this regard, laying out a stove in a bathhouse with such a material is not the most successful idea. It is more suitable for industrial structures, which maintain a constant high temperature.
- Talk brick. Good fire -guidly and pleasant appearance – here are the trump cards of this material. It is made from talc cuts (natural material) by sawing natural stone into even bricks. The firewood of the material is not high enough to lay out the furnace from it, but it is ideal for cladding.
- Clinker brick. Suitable for lining only if the cladding does not adjoin the red -hot gland.
Note that refractory products can have a smooth or shaped surface. Malfly goods are appropriate for individuals who wish to enhance Kamenka’s aesthetics even further.
Avoid making material-related savings when purchasing regular clay bricks. Such cladding is short-lived and will soon start to crumble and crack.
What brick to overlap
Select the appropriate work materials – already half done. The hosts of the jerky occasionally attempt to salvage and conceal the stove for the remnants of the previous construction. Of brick, fifty-five percent go into business. It is preferable to use a brand-new brick that was specifically purchased for this purpose because the finished product is unlikely to please with its appearance.
Here, there are numerous primary choices:
- Silicate brick;
- ball or refractory brick;
- hollow red;
- red ceramic full -bodied;
- facing.
Silicate brick is excellent for external building facing, but it is not appropriate for use as a metal furnace cladding. Prepare it using bastard lime, as it is not resistant to significant temperature fluctuations. Furthermore, high humidity and temperature will quickly destroy silicate material if the furnace is situated in the bath.
Although refractory bricks perform admirably as a heat screen, they have two major disadvantages: the brick’s increased cost and its appearance. Nobody is going to like its crumbling, rough surface. The secondary surface will need to be finished with porcelain, tiles, or another appropriate material. Because ceramic will be less expensive, purchasing a ball brick for facing is inappropriate.
Hollow red bricks are not the worst material to work with, though. It will require a hollow and hollow, but overall, it is better because it retains heat longer.
There is no doubt that the facing brick has improved aesthetic qualities. However, he retains heat less effectively than hollow brick, so facing the stove in the home with a hollow facing brick is not advised. Let’s say the facing brick is full-bodied.
For facing a metal stove, a ceramic facing brick with a full body would be the best choice.
Advantages of using a metal furnace in the bath
A metal stove is becoming standard equipment in bath houses; many wellness procedures cannot be performed without one. It has several advantages over other kinds of furnaces.
- Simplicity of installation. It is easy to make it with your own hands.
- Easy and simple operation.
- She quickly melts.
- It has good traction.
- High performance.
- Economical in fuel consumption and democratic in price.
But first, I must teach you how to operate the metal stove in the bathroom so that you can fully enjoy all these benefits.
Nobody will contest the fact that a stone stove is perfect for the bathhouse, of course. However, it must melt for a minimum of five hours before it begins to provide any real warmth. And not everyone is comfortable with this in turn. Additionally, the cost of a brick building will be far higher than that of a stone-lined metal stove.
Scheme for air mass movement
In addition, you must possess the fundamental abilities and knowledge of the stove in order to fold a brick stove for a bath with your hands because this design requires careful consideration of many details.
The completed metal furnace is available for purchase, and the lining won’t come with a significant price tag.
It is preferable to construct a little stone apron around a metal bath furnace, even if it is already a steam room decoration and was purchased in a finished state from the store. The furnace’s efficiency and performance will greatly improve as a result. Additionally, the immediate vicinity of the metal structure will provide greater comfort for those in it.
What specifications must a metal furnace for the bathhouse meet?
- It should have small dimensions so as not to clutter up the space.
- You should not choose too much power, since the room of the bath, as a rule, is small. It will be difficult to control the optimal temperature regime.
- The characteristics of the furnace should clearly comply with the fire safety rules.
Additionally, it is imperative to consider the location of the metal stove. The metal unit must be placed at least 15 cm away from wooden floors in accordance with SNiP standards.
Small but regular fuel bookmarks are the best approach to maintain a metal furnace in a bathtub.
The process of lining a metal furnace with brick
There are various steps in the process of lining an iron stove.
Stage 1 foundation
The foundation device is the most crucial phase of any construction. The caliber of installation determines how strong and long-lasting the entire structure is. If the foundation beneath the stove was built when the building was first constructed, then a new foundation device is not necessary to cover the metal firebox. However, since the weight of the entire structure will increase significantly, you should take the time to build a new foundation if you are unsure of its strength. The foundation cannot be built because the mass of the entire structure is less than 700 kg.
The foundation’s order is as follows:
- After the issue of installation of the furnace is resolved, it is necessary to cut the floor boards around the perimeter of the structure, given that the foundation size should be 10-15 cm larger on each side.
- Next, you need to dig a pit up to 40 cm deep.
- Then it is necessary to build a wooden formwork according to the size of the pit and the planned design.
- The next step will be the waterproofing device for the foundation.
- Then we pour a pillow of sand and crushed stone of the middle fraction to hold moisture.
- Pour the foundation with a cement mortar and be sure to put up the layers of a reinforcing grid upstairs. We check the construction level of the evenness of the surface made.
- Then you need to wait for time so that the concrete screed is completely frozen.
Stage 2 Base device
- After the foundation solution is completely solidified, you need to put the base in one row of brickwork.
- We again check the building horizontal level with the construction level.
- We lay a layer of roofing material, for the installation of waterproofing the base.
- On top it is necessary to lay a sheet of iron, which should exceed the size of the brickwork by 10 cm around the perimeter.
- Then we install a metal furnace.
Stage 3 Preparation of the solution
For a brick furnace, a mixture of cement and clay will work perfectly. Expert stoves recommend a ratio of these parts to decide how they will look. It is thought that the same amount of clay and cement must be added to the mixture before 30% river sand.
When making a solution, the most important thing is to get a homogenous mass that looks like thick sour cream and is free of lumps and stones. You must apply a small amount of the mixture to the brick in order to assess the quality of the prepared solution for masonry. A high-grade solution shouldn’t run off the bricks. You can add a small amount of sand if the mixture is not very thick.
Stage 4 Preparation of brick
The chosen quantity of masonry bricks must be soaked in water for 12 hours in order to complete this step of the process. This step is necessary to prevent moisture from the solution from penetrating the brick during the masonry process. Sand and old solution must be removed from old brick before using it.
Stage 5 how to overlap a metal stove
Thirteen to fifteen rows of masonry will make up the average height structure. Consequently, it is preferable that the entire work process be split into two phases. Laying 7-8 rows and letting them dry is the first step. After assessing the shrinkage the following day, we construct the remaining portion of the structure using masonry.
Brick ornamentation procedure:
- The row should be carried out starting from the corner of the structure, not forgetting to control the horizontal laying of the construction level. The control of the correctness of the angle must be carried out with a plumb line or an angle.
- On the second row it is necessary to spread the reinforcing grid in order to increase the strength of the structure.
- On the same row, you need to start arranging air gaps through which the warm -up air will enter the room. This operation must be repeated on the 6th and 8th row. It is not desirable to make many holes. Two at the top and two below it will be quite enough.
- The third row is laid out similarly as the first.
- In the place where the installation of the door for the fuel and blown it is planned to be placed, you need to lay the metal corner.
- The last row is laid arbitrarily.
Stage 6 Preliminary furnace furnace
The manufactured design’s preparation for future operation is a crucial step. The stove cannot be heated to its highest setting right away. Two to three preliminary furnaces must be completed, using the least amount of fuel possible. You can effectively dry the solution by taking these steps. Keep in mind that there are numerous circuits and techniques for lining a brick-and-metal stove; comprehensive information on these topics can be obtained from numerous construction websites.
Completing of the work
It will take a long time to replace the bathhouse’s furnace lining. Since you actually create a shell for a final design.
Despite the fact that this design has features as well, it should be sturdy, safe, and dependable. The guidelines for completing this task are provided in the instructions that follow.
What will be needed
Brick of an iron stove using a brick: this is a very responsible procedure. Here, careful preparation will be required.
The following equipment and tools will be required for this type of work:
- To work with clay solution, you need a trowel.
- A hammer is necessary for working with brick.
- To give the seams of a decorative type you will need an extension.
- Cord or fishing line is needed to control the evenness of masonry.
- To obtain seams of the same thickness, the order should be used.
- A plumb line is needed to control the verticality of masonry.
- The construction level will be needed to control the horizontal seams.
- Flat rail.
- To knead the solution, a shovel is required.
- The container in which the solution will be mixed.
Furthermore, building supplies will be required to complete this work. They are chosen to ensure trouble-free, long-lasting operation of the stove.
- The brick for laying the furnace is selected the most high -quality, not having internal voids. If there is a certain drawing on the outside of the brick, then this is permissible, especially since it can become a stove decoration.
- It is necessary to make thorough calculations of the amount of brick, based on the fact that two rows of bricks, and complex ones, must be laid out under the basis of the furnace. It should also be borne in mind that the oven will expand in the dimensions.
- If it is planned to be laid out of brick and chimney, then this must be taken into account when calculating.
- It is also worth considering and how the metal stove will be laid out: in a quarter of brick or in half a brick. This is very important, but you should know that when laying bricks on the rib, the material is saved, but the effectiveness of such a furnace is reduced.
- As a rule, gross calculations are made, and a brick is purchased with a margin of 5-10%, especially since the supply is always necessary. It is possible that a marriage will be discovered among high -quality brick samples. As a rule, such a marriage is found in the process of masonry: he knocked on the brick, and he fell apart into many small pieces.
Note: furnaces lined with shamot bricks are the best option if your furnace runs on solid fuel. Considering that this material is meant to withstand high temperatures
Preparation of the solution
Starting with the construction of a high-quality pantry that can tolerate significant temperature fluctuations without compromising the structural integrity of the bath stove, the brick lining is applied. Cracks could develop in this design if the right solution is chosen or if it is not properly prepared.
- It is easier and best to use ready -made heat -resistant mixtures that are sold in a dry form. In order to use it, it is enough to add water and stir it until the desired density. Such solutions have all the necessary additives that withstand high temperatures. In addition, such mixtures have good adhesive ability, which makes the masonry more reliable.
- In extreme cases, you can prepare a clay solution that is used in our time and used by our ancestors. But here it is very important that the solution has a certain fat content. This can be installed experimentally: knead the solution, make a ball out of it with a diameter of about 50 mm and put it under a canopy so that it dries. You can prepare several balls. After drying, you should pay attention to the balls: if there are no cracks on them, then it is already close, and if the ball does not break, if it is thrown onto a hard surface from a height of about 1 meter, then we can assume that the solution is suitable. If the ball crashes, it means that the solution has insufficient fat content and it should be added to more oily clay. If cracks appeared on the ball after drying, then the solution is very fat and you need to add a little sand to it.
- The work will also need: waterproofing material like roofing material and iron sheet. These materials will need to be laid under the basis of the furnace.
- As a rule, when laying the furnace, metal corners will be needed, which are used for various masonry transitions or as jumpers.
Production of the solution
Most often, when lining a furnace, a solution of clay and sand is used in a ratio of 1: 2. Many home masters recommend the following proportions for kneading: 4 parts of clay, 8 parts of sifted sand and 1 part of water. It is advisable to take clay from a depth of 1.5-2 m, clean, without different impurities. In order for clay to acquire the desired viscosity, it must be soaked for 2-3 days in water, and then wipe it through a sieve. If this is not done, small pebbles or plant residues may include in the solution, which will not only complicate the masonry process, but also negatively affect the strength of the structure.
Use one part clay, one part sand, and one bucket of a solution containing 100 grams of sodium salt for masonry. It is necessary to pre-soak clay in water and sifted sand. When kneading, the water is added in small amounts to prevent the mixture from becoming overly liquid. The completed solution readily slides off the container walls, maintains its shape, and does not adhere to the cell.
Outstanding characteristics include a clay solution mixed with cement and chamotis powder. 60% of the total mass of clay, 35% of the chamotis powder, and at least 10% of the cement are needed for its preparation. If you don’t want to choose the solution’s proportions, use the completed masonry mixture; it just needs to be diluted with water to the right consistency. To ensure that the solution does not dry out before application, knead it in tiny amounts.
Masonry resolution. Choices and ratios
Evaluating the clay solution’s readiness
Solution for laying clay – image
Which brick is better to overlap the stove
As usual, selecting appropriate material comes before starting work. It is true, I must say, that homeowners try to utilize materials from the farm or leftovers from earlier construction when building these kinds of little buildings. Since this is a very evident desire, we shall approach the brick selection from the same perspective. Thus, there might be brick remnants in the home:
- silicate;
- refractory (chamotis);
- red hollow;
- Red ceramic full -length.
Let’s proceed sequentially. Because silicate brick, which is based on a binder made of bastard lime, is so resilient to different environmental factors and long-lasting, it is an excellent choice for a house’s facing material. However, installing a metal stove with a lime-based brick is a pointless choice.
The room is still more humid even though the lime material is not adjusted for the temperature amplitude at which the bath stove runs. In these kinds of conditions, silicature brick will start to crumble rather quickly. It also weighs more than red brick and needs to be covered because its immaculate appearance is too much for any interior.
Shamot Stone is appropriate for building a thermal screen in every way. The brick’s weight, healing temperatures, and heat capacity are nearly identical to those of the red stove. The situation is made worse by his appearance; not every homeowner will welcome him inside the home or bathroom. However, the result is straightforward: porcelain tiles or another material are used to clad the furnace.
Suggestions. It makes sense to lay a brick screen using chamotum stone only in situations where it is already available in residue form. After that, it is worthwhile to give it careful thought because it might be more important somewhere else. Purchasing fireproof brick specifically is not necessary; regular ceramic will work just as well.
This is what you need for the heat screen if you take any red brick. A full-bodied stone is obviously the ideal choice, but a hollow one will work just as well. It’s true that he lacks the mass and heat capacity of an integral stone, so he won’t retain heat for very long.
As a point of reference. As per the GOST, the mass of a complete ceramic brick ranges from 3.3 to 3.6 kg, hollow bricks from 2.3 to 2.5 kg, and facing bricks from 1.3 to 1.6 kg. The final kind of material will cool rapidly and be unable to retain much heat.
It is possible to use two different stone sizes—a standard 250 x 120 x 65 mm stone and a thicker 250 x 120 x 88 mm stone—when lining a metal stove with a brick. The quantity varies according to the heater’s height and the kind of masonry; normally, half a brick is used. A partition can be built in a quarter of a stone, but the process becomes more complicated when you have to take extra steps to strengthen and dress it.
How to overlap a stove with a remote firebox
The bath stove’s furnace frequently vents into the dressing room or onto the street, so it’s not always completely contained in the steam room. The brick lining is done a little differently in this instance.
Step 1: Locate the furnace and build the foundation beneath it using the previously mentioned technologies.
Beneath the stove base
It is possible to see a monolithic foundation beneath a sheet of asbestos-containing cardboard.
Оогда бетонное основание проводит на него печку и размечаят выход для топки на стене. The marking’s perimeter has been enlarged by roughly 20 to 25 centimeters on each side because the hole needs to be bigger than the furnace.
Marking system for the remote firebox’s output on the wall
The manufacturer should provide more precise opening parameters in the furnace passport. For instance, the wall hole for some models needs to be more than 50 cm in the vertical direction and 25 cm on the sides.
An image of the furnace. Measure things out or consult the product passport.
The passport’s manufacturers list the minimum acceptable distances for the installation of metal furnaces.
Step 2: Use a grinder to create a through hole in the wall and dust and debris-free the opening.
Slice through the wall’s aperture.
Place the stove and temporarily install it on the prepared base to confirm that the structure is in the correct place. If everything fits together smoothly and the firebox doesn’t stick out of the wall too much, you can begin laying brick and insulating the opening.
The furnace is installed precisely, and the opening was cut.
Step 3: The stove has been moved to the side and the material for wall insulation has been ready. Here, you’ll need minerite sheets, ceravekan, aluminum foil, and basalt cardboard—modern, non-combustible materials that can’t tell dangerous materials apart. After cutting the basalt cardboard into wide stripes, the entire perimeter of the opening is stapled to the walls. The material’s edges are fixed and wrapped around the walls on both sides. The foil layer from above is followed by Keravekan.
Step 4: Using a mineritis leaf, precisely cut a hole the same size beneath the firebox. The identical hole is made in the second sheet, and both sheets are then put in place from the steam room’s interior to the opening. Self-tapping screws hold the material to the wooden walls.
Antisepting a brick portal’s opening and construction
A minerite sheet secured by screws is seen in the picture.
Step 5: Brick is submerged in water to create a masonry solution. On the exterior, they start by laying out the first row in half of a brick. The extreme bricks can then be arranged across the row to create little ornamental protrusions. You must make a tiny hole for the air supply under the ashin in the second row. The furnace leaves a gap of two to three centimeters between the brick and the metal case, which helps to prolong the life of the masonry and prevent overheating and burning of the metal.
Isolation between the bath’s walls and the brick is visible in the picture.
Step 6: Lay two segments of a steel corner on top of the opening so that they do not touch the metal surface when the masonry on both sides of the opening is slightly above the firebox. They continue to build the wall, adding bricks to the corners.
Step 7: After cutting off extra foil and cardboard, basalt wool is inserted into the opening that was created around the edge. Cotton wool is tightly packed to prevent it from escaping during the wall-finishing process.
Step 8: Enter the steam room and head to the lining of the furnace. In order to accomplish this, attach the chimney and place the stove on the base first. After that, the furnace’s perimeter is marked with a masonry line, and a brick screen is constructed using the previously mentioned technique.
Procedure for lining a brick furnace
View of steam
The view from the laundry room
Which is better brick or brick
Is it better to build from brick right away or to cover the metal that’s already there before the device in the house or bath of the brick furnace? Every one of these choices has advantages and disadvantages:
- Laying a brick furnace ensures a longer period of cooling after the gas output and long -term service life – the brick does not burn out as it can happen to the metal over time. But its design requires participation in the construction of an experienced master, as well as more complicated chimneys.
- In the presence of a metal furnace, especially steel, which cools much faster than cast -iron, you can cover it with brick to increase heat capacity and preserve the air humidity comfortable for breathing. But as experience shows, such a move is beneficial for a very small room (bath) and in case of prolonged residence in it – longer than one day. Such a focus will be cooled for a long time and heat up for a long time, not immediately warming the cooled house, and for arrival at the cottage in the winter for only one day, such inertia is useless.
Russian cooktop
Fascinating! Because modern fireboxes have secondary outclocking functions and long temperature preservation, using a finished metal stove with a brick lining will save fuel.
The brick exterior of a steam room
Features of the furnace lining
If you take the proper approach, the work is not too hard and can be completed by hand. The most important thing is to worry about the content ahead of time. Brick and solution are required. In certain situations, laying a foundation is necessary before moving on to the brickwork, which will require cement, gravel, sand, and multiple shifts of formwork.
Using the tool, it is worthwhile to get ready right away:
- roulette, pencil;
- building level;
- Master OK;
- scoop and bayonet shovels;
- narrow spatula for extending.
If the work is being done while the bath is being built, you need to decide right away where the furnace should go. It should guarantee the room heats up quickly without taking up excessive space—the bathtub is rarely any different. Choosing one of the corners is the most convenient and space-saving option.
The walls should only be sheathed in a basalt plate to protect them from extreme heat, for example.
Drawing out the lining scheme will be helpful in the planning phase. This will shield against potential errors and greatly ease the master’s work.
Stage 1: Foundation
It is most likely possible to skip this step if you need to install an iron stove in a long-standing brick bathhouse. Undoubtedly, a sturdy foundation has been established beneath the stove, capable of supporting any extra weight.
It’s true that this isn’t always the case; frequently, you have to build a new foundation or reinforce an existing one. You won’t need a screen or tiny convector at all because the floor’s strength will be more than sufficient.
The rectangle-shaped foundation beneath the stove is straightforward; its sides are ten to fifteen centimeters larger than the sides of the stove that was built. He needs to stand apart from the structure and not touch the walls or its base.
Marking is the first step in the work. Mark the future pit’s boundaries. Next, the section of the floor is taken apart. They dig a pit as deep as 40 cm with a shovel, waterproof it with roofing or other roll material, and then fill it with sand and crushed stone.
Gather the formwork around the pit’s edge using old boards. Put it in place, add the solution, and wait for it to freeze fully. The base is prepared.
Stage 2: Brick base
The completed foundation is covered with one layer of brick. This forms the foundation. Handle the plane with the level. The solution is allowed to solidify before a metal sheet is laid over a brick. It has the stove mounted on it. They verify the proper installation in level once more.
Since additional work will be done using an existing furnace, polyethylene will be used to cover it temporarily. This is particularly valid for applications where metal will be seen either entirely or in part.
Stage 3: Masonry
One of the recipes listed above has a prepared solution. Achieving its homogeneity is crucial. The work will be more difficult and the improper strength won’t be provided by the poorly blended composition. Brick needs to be prepared as well; it must be soaked in water for 12 hours.
Next, carry out the masonry while following the initial design.
Working slowly, carefully, and promptly is required to remove excess solution and maintain control over the level and plane of each row. In this instance, the temperature expansion of iron or cast-iron furnace walls must be taken into consideration. Masonry and metal should be separated by at least 4-5 cm, and neither jumpers nor spacers should be present.
If during construction the masonry doors leading to the firebox need to be equipped, it is worthwhile to place a wire or substantial metal mesh every two or three rows to increase the overall structure’s dependability.
The last finish will be the last trim. This can include joint alignment, smearing, and tile lining in cases where unsightly bricks or extensions are used. It is preferable to use thin spatulas and pre-made, high-temperature mixtures for this task.
A metal furnace’s lining will address multiple problems at once. The steam room’s interior has undergone a noticeable transformation, with a focus on originality rather than design. The other important factor is that the comfort that bricks provide will be added to the air for a considerable amount of time, warming it naturally and saving fuel, both of which are very pleasing.
Tools and materials for work
You can move on to the next step, which is getting the required tools and materials ready, if you have already decided which brick to use to cover the metal furnace in the bathtub.
The masonry’s stability is contingent upon the caliber of the facing material and adherence to the necessary work.
- Trowel – is used to apply a connecting solution between bricks;
- Kirka – intended for cracking the facing material;
- Embroidery for performing seams;
- The construction level – guarantees the symmetry of the produced brickwork, and, consequently, the strength of the finished structure;
- Plumb. It consists of a wooden rail for evenness of the masonry; holder – for fixing the rails; wedge – for lifting the rest of the elements to the necessary level;
- Metal corner – is used to fix the masonry;
- A hammer, a shovel and a container for a batch of a solution;
- Workworm, gloves and clean rags.
- Facing red brick – single, one and a half or double in the right amount;
- Sand, clay, water;
- Asbestos sheet cardboard or metal sheet.
How can the bourgeois be covered with a brick to create a sturdy and long-lasting structure? The solution is very straightforward: adhere closely to the masonry technology.
How to properly overlap the iron stove with a brick in the bath
What brick to cover?
The first decision to be made before cladding is installed is which brick to use.
It is not acceptable to use regular construction brick for lining; instead, fireproof brick made of clinker or fireclay is used.
The bath takes a long time to heat up and is expensive, but these drawbacks can be overlooked if you take into account how long it takes for it to cool down.
Importantly, this substance also aids in drying the air in the steam room.
Bricks with patterns as well as perfectly level surfaces are available for purchase. The brick relief will transform the stove into a beautiful bathroom accent.
The size of the furnace and the surrounding area determine how much brick is used. Some people line their stoves with marble, natural stones, or porcelain stoneware in addition to bricks.
Materials and tools
You also need to choose the tools and solution in addition to the bricks. What is needed to face the stove with a stone:
- trowel for laying out the solution;
- a hammer with a picking for dividing stones;
- embroidery (aligns the seams);
- the construction level (determines irregularities);
- a plumb line (provides an accurate perpendicular position of the floor and brick wall);
- shovel;
- container for mixing the solution;
- Graduation (a design that includes a rail, a holder and a wedge that will help to raise the masonry to the required level).
The question of how to fasten brick surfaces emerges after the decision to select the primary building materials and equipment is made.
It is crucial to keep in mind that the solution and stones are crucial to the furnace’s facing, so extra care must be taken with this section.
What solution to overlap?
A high-quality solution that doesn’t crack after drying, heating, or repeated use is necessary to produce masonry of a high caliber.
The simplest method, of course, is to buy a finished mixture for cooking. Such a mixture’s composition includes all the ingredients required to produce high-quality work and preserve masonry in harsh temperatures. Preparing a solution at home is an option that is a little more challenging.
A clay-based mixture works well for the composition of ceramic brick. The consistency and quality of the solution determine how long the stove will last.
The primary criterion for quality is that the final product should not crumble or break when it dries out.
Because the clay composition satisfies all of the aforementioned requirements, it is more widely used. To get ready, you’ll need:
- clay;
- sand;
- pure water without impurities.
Light patches will show up on the surface of the water if there are too many salts present. They use water that has been slightly mineralized in this way.
In order to achieve smoother masonry, it is best to filter the sand before using it to remove any roots, stones, herbs, or other debris using a sieve. Similarly, you must sieve clay and let it soak for a full day.
You can begin blending as soon as all the ingredients are prepared. First, you must sift the clay until it takes on a cream-colored consistency, then dilute it with water and mix in the sand. 1 part clay to 2-3 parts sand is the proportion of 1: 2. In the event that liquid clay puddles appear in the mixture, a small amount more sand must be added before the mixture is deemed ready.
Add a little cement or salt to increase the strength of the fastening. The middle bucket of the solution is filled with 100–150 g of salt, and 10-15% of the solution is made up of cement. Once the mixture is ready, you can move on to the main building phase.
You can prepare multiple types of mixtures and wait for the drying out process to avoid mistakes with the consistency and proportions of the solution.
The masonry process
General plan for brick lining a bathhouse:
It is crucial to keep in mind that any stone lining raises the temperature of the iron, causing the metal to expand. For this reason, the brick walls should be slightly retracted rather than placed back into the furnace (a gap of 5 cm is ideal).
In order to ensure uniformity in the first row, a building level is necessary. If a solution layer is placed more than 5 mm in between bricks and rows, it may flow out or lie unevenly.
Since the solution freezes quickly, it is best to go ahead and remove any irregularities as soon as the first row is laid out.
Usually, the lower rows are laid out on the first day, and the remaining rows are laid out on the second. As a result, when you lay out the remaining pieces, the main portion will have time to dry and remain tight. In two to three days, lay out the entire furnace with accuracy.
A window for laying firewood should be there, as well as at least two openings on the side walls to let hot air out.
When to start
Concrete strength sets over a period of 27 days. After one week of pouring, when the foundation absorbs 60% of the necessary indicator, the thermal insulation layer is installed. On day 28, you can load it. The base will have a chance to bear the weight during this period, and shrinkage will take place, eliminating the skew and cracking. The furnace is first placed in its proper location before installation can begin.
Choosing material for lining
Some of the best red ceramic or hollow chamotis bricks are among the recommended varieties. The latter is more expensive, but it must be used if there is a 2-4 cm gap—which can warm up to 400 seconds—between the furnace’s walls and the masonry.
A 7 to 10 cm gap is needed to use ceramic. It won’t be critical when it warms up to 200 after that. Ventilation holes will be fixed by solving the overheating issue. This will speed up the bath’s heating process during trampling and lower the structure’s cost. Chamotnaya, which was designed for high temperatures, is still the best choice.
The technology of manufacturing the solution
It sells pre-made dry mixtures for fireplaces and stoves. There are cooking instructions on the package (shutter with water). You must buy the following in order to independently prepare a masonry mixture for lining:
- refractory chamotis clay;
- construction sand (module of size 1-1.2);
- Cement without slag content (M500 D0).
Crushed stone and clay impurities are separated from sand and clay through sifting. Aggregate proportion of 1: 1. Although not required, cement introduction is preferred. For each 10-liter container of the dry chamotis-sand mixture, 0.5 kg will be sufficient. Pour water after the aggregates have been mixed. The final solution’s consistency (thick, plastic, does not stick to the wider) determines the volume.
Stove laying solution
Mixing a batch of specialized solution is one of the most crucial steps in brick cladding and masonry construction. There are multiple options for its compilation that can handle sudden drops in temperature, tolerate intense heat, and contribute to the longest possible heat retention.
Options for a solution:
- refractory clay + cement;
- cement + glue for porcelain tile;
- clay + sand;
- Ready fireproof stove -based red clay.
You can see other compositions that are legitimate if you look into the advice of seasoned stovers. For instance, let’s look at two of them.
Composition No. 1
The first composition requires a lot of ingredients; in addition to sand and clay in a 1:1 ratio, you’ll also need 100 g of dining room to be mixed into a bucket. It is advised to add glue for porcelain tiles or chamotum clay for the best results. It is not recommended to knead large quantities of this composition right away because it freezes quickly and becomes unfit for use!
Composition No. 2
The second composition is the simplest—all that’s needed is sand and clay—but it will require effort and technological know-how to prepare a high-quality mixture. We will delve deeply into the subtleties of the solution’s preparation based on the advice of knowledgeable experts.
Start by placing a wager on small mountain sand since it has the best qualities when it comes to resistance to heat. Remove any small stones and pollutants from the sand by running it through a sieve with 1.5 mm cells before using.
Crucial: in masonry, the smaller the sand, the thinner the seams between the bricks and the stronger the solution. Experts think it will be difficult to accurately calculate the component ratios because clay’s fat content can alter the solution’s consistency.
As a result, we suggest conducting a mini-resident before using.
Masters think that since clay’s fat content can alter the solution’s consistency, accurately calculating the component ratios will be difficult. As a result, we suggest conducting a mini-resident before using.
Five liter cans should be prepared with gypsum after being sieved to remove any lumps and impurities. In the first can, add nothing to the clay; in the second, add sand in a 1:10 ratio; in the third, add ¼ of sand; in the fourth, add ¾ of clay; and in the fifth, add both sand and clay in a 1:1 ratio.
Using water to knead to the consistency of plasticine, we form small pancakes that are 3–5 mm thick and lumps that can reach up to 7 cm in diameter. The prepared options should be thrown on a solid surface from a height of one meter, but not with all of your strength, after thorough drying, which could take up to two weeks. The choice that can resist the collapse will be appropriate and complete.
Once you have determined the ideal ratio, you can move on to making a batch of pantry solution. Put all the ingredients in a big container with water, and let it "ripen" for three days. Don’t forget to stir the mixture every now and then.
Please be aware that the mixture must be lump-free and freely released from the warden! To see if you’re ready, do the following: After five minutes, it needs to hold firmly after applying the solution to the brick and attaching it to the masonry.
A metal furnace in a bathhouse can be faced with brick, which is a useful and attractive way to enhance the atmosphere and functionality of your sauna. You can improve the metal furnace’s capacity to retain heat and make the heating process more reliable and effective by covering it with bricks.
Brick facing a metal furnace has several advantages, one of which is its uniform heat storage and radiating capacity. Because of their superior thermal mass qualities, bricks can absorb heat during furnace operation and release it gradually over time. This makes the sauna more comfortable and enjoyable for bathers by assisting in maintaining a steady temperature inside.
Brick facing gives the bathhouse a bit of traditional charm in addition to its thermal qualities. Brick’s rustic appearance blends in well with the sauna’s natural surroundings and fosters a comfortable environment for rest and renewal. The aesthetic appeal of brick facing can improve the overall look and feel of your sauna, regardless of whether you go with traditional red bricks or a more contemporary design.
Brick facing also provides longevity and durability, so your sauna will continue to be in excellent condition for many years to come. Bricks are resilient and require little maintenance, in contrast to other materials that may deteriorate over time due to exposure to high temperatures and moisture. Because of this, they represent a wise investment for homeowners looking for a dependable bathhouse heating system.
In conclusion, brick facing a metal furnace is a wise decision to enhance your sauna’s functionality and aesthetics. Brick facing has several advantages, including durability, aesthetic appeal, and thermal efficiency, which make it a wise investment for any owner of a bathhouse. If you’re remodeling an old sauna or creating a brand-new one, brick facing might improve your sauna experience.