19 errors of Navien boilers: how to find and eliminate

Are you having problems with the boiler on your Navien? You’re not by yourself. Although Navien boilers are renowned for their dependability and efficiency, issues can arise with any heating system. This guide will examine 19 typical problems that Navien boilers might encounter, and most importantly, how to recognize and resolve them.

Problems with your Navien boiler can make you uncomfortable and even put your safety in danger. These might include odd noises and uneven heating. In the long term, you can save time, money, and frustration by being aware of these issues and knowing how to resolve them.

Prior to discussing specific mistakes, it’s critical to stress how important routine maintenance is for your Navien boiler. Many of the problems covered in this guide can be avoided with routine maintenance and inspections. Ignoring maintenance can make issues worse and eventually require expensive repairs.

Navien boilers can still have problems even with regular maintenance. For homeowners, knowing how to troubleshoot and find the source of these issues is crucial. With the help of this guide, you should be able to identify and fix common Navien boiler errors.

Having a thorough understanding of these typical mistakes can help you keep your heating system operating comfortably and efficiently all year long, regardless of your experience level with Navien boilers. Let’s examine the 19 Navien boiler mistakes and discover solutions for them.

Causes of malfunctions of the boilers Navien

When a Navien boiler is under warranty, service organizations are required to fix any malfunctions.

The customer must activate the diagnostic system, analyze the likely reasons for the malfunction, and assess whether a repair is feasible before going to the service provider.

Three structural elements are used to classify error codes in the Navien boiler unit:

  • leaks in the heating circuit;
  • the ignition system does not work;
  • Low parameters in the gas network.

Not every error calls for the involvement of a service specialist. For instance, a malfunctioning grounding circuit, a primary flame sensor failing, zero gas fuel pressure in the roadway, or an accidentally closed head valve can all result in the lack of a torch in a piezo tower.

As a result, the primary sensor, which ought to be undamaged and in its pure state, should be examined first in order to rule out the failure. The boiler’s operation is retested after the primary sensor’s surface has been cleaned.

We explore the essential elements of keeping a warm and energy-efficient home in our guide on "Heating and Insulation of the House." Addressing the 19 common mistakes connected to Navien boilers is at the heart of this conversation. From installation errors to malfunctions during operation, we dissect every problem and offer homeowners practical fixes. Understanding these problems and how to fix them will help you make sure your Navien boiler runs as efficiently as possible, keeping your house comfortable and reducing the need for expensive repairs and energy waste.

Self -diagnosis of Navien boilers

The self-diagnosis system helps the user identify Naven’s problem in a timely manner. The electronic unit collects data from all sensors, evaluates it, and displays critical failures as digital characters on the LCD display. Technical documentation provides a useful guide on how to stop breakdowns.

The monitor is mounted on the control panel in the most recent digital modifications. A bright, multicolored LED backlight makes the codes perfectly visible even in low light.

Navien information is displayed using both digital and alphanumeric symbols to represent different boiler units. There is absolutely no difference between the failures "10" and "E10".

Error codes and how to fix them

Take a look at the most frequent mistakes on the video. I appreciate the channel-31 repair very much.

Error 03

Error 02

Error 10

When paired with the boiler’s safety features, automated self-diagnostics systems can stop the most serious malfunctions almost entirely. When the program detects a specific issue, it switches off the boiler and shows the code on the LCD screen.

The most typical Navien boiler issues are as follows:

  • E01 talks about overheating of the coolant in the boiler unit. For atmospheric ATMO models, an electric pump does not function, since there is no sensor of a heating medium flow sensor in these modifications, so you need to replace the pump. Previously, it is necessary to control the operation of the heating system for importance and the presence of contamination in the filter installed in front of the boiler unit.
  • E02 indicates an error in the circulation of network water. Error 02 on the Navien boiler is eliminated by checking the contour for leakage. The pressure in the network is set from 1 to 2 bar, if necessary, the network must be fed. Check the operation of shut -off valves and a three -way valve, perhaps they are blocked. Check the operation of the flow sensor. If after these procedures the malfunction is not eliminated, it is necessary to replace the board.
  • E03 speaks of the absence of an electric signal by the presence of a flame in the furnace or break the primary sensor line. In the cauldron of Navien error 03 is checked in the observation window for the actual presence of a torch. If it is not, they check the electrical resistance of the coils on the cutter of the gas line. Control the presence of sparks on the electronic ignition system and gas pressure in front of the boiler unit. A torch is possible due to a large volume of air supplied by the fan.
  • E04, False Trinching in the Flame in the burner. Error 04 on the boiler is possible due to leaks of the gas valve-mesker or spark from the ignition system enters the flame sensor. It will require replacement of the electrode block. If after this the malfunction is not eliminated, you will need to replace the board. Previously, it will be necessary to check the ground in a boiler with a maximum indicator in the resistance of at least 4 Ohms.
  • E05, error 05 – cliff in the line of the temperature return sensor or its temperature less than 14 C. Before the repair, the humidity is checked at the connection of the sensor.
  • E06, error 06 – KZ in the line of the temperature return sensor or its temperature above 120 s. Check the sensor electrical resistance: 20 s – 10.0 kom, and 50 s – 3.6 com. If the value does not correspond to the norm, the replacement of the sensor will be required.
  • E07, violation in the line of the sensor of the hotel. Need a similar above check of the sensor.
  • E08, KZ in the line of the DIS sensor. Need a similar above check of the sensor.
  • E09, error 09 – fan failure. It will be necessary to control the incoming voltage on the board in the zones of turning on black and red conductors. If the voltage parameters are normal, but the speed mode of rotation is low less than 420 rpm, it is necessary to replace the electric fan, since the ignition will not be performed. If the speed of the electric fan 2100 rpm. And the failure is not eliminated, most likely, there is a short circuit in the line of the system, it is necessary to replace the electronic board.
  • E010, Error 10 confirms the failure in the chimney diagram due to the clogging of the smoke excess channels. It is required to examine and clean the chimney, and pay attention to the air grill for air intake, whether it is clogged with foreign means.

Review of less frequent errors

Other, less frequent issues that point to Navien boiler unit malfunctions and the necessity for repairs include:

  • E011, violation of the established parameters by level or pressure of the medium in the heating circuit. This failure is manifested on the LCD of the unit with an automatic water fuel system with water. In order to eliminate the breakdown, it is necessary to disconnect the heating system, diagnose the functionality of the watering valve with water, drain the residual water in the drain of the electric pump, reconnect it and start the boiler again.
  • E012, error 12 – no flame in the boiler firebox. There can be many reasons, the elimination algorithm is recommended to be used as in errors E003-E004. They first check if the main gas valve is blocked, there is a voltage in the boiler power line and whether the grounding system is reliable.
  • E013, error 13 characterizes the short circuit in the line or not the supply of the power sensor of the heating circuit.
  • E015, error 15 – Violation in the functioning of the control board. In the case when there is no response to the receipt of electricity, repair or replacement will be required.
  • E016, error 16 speaks of overheating of the element in the system. Any node can overheat: an electric motor of a booten fan, a heat -generation apparatus, a centrifugal pump electric motor. You can independently clean the installed filter in front of the boiler, heat -rated apparatus and replace the thermostat.
  • E017, the failure, caused by a DIP-reducer, you will need to adjust the options of the control board and restart the boiler unit.
  • E027, Error 27- The primary pressure sensor failure. Check the blockage, coherence of the sensor and the booten fan. If a breakdown is detected, a faulty part is replaced.
  • E030, excessive heating of the smoke thermostat. It is necessary to turn off the boiler unit, provide time for cooling it for at least 30 minutes, after which the unit is restarted. If the failure is not eliminated, the dutevois fan and the primary air pressure sensor are checked, clean the drainage system.
  • E 093, the "VCL button is faulty./Off." It can be replaced with your own means.
Common Error How to Fix
1. Error Code 10 Check gas supply and ignition
2. Error Code 12 Inspect and clean the burner
3. Error Code 16 Verify water pressure and flow
4. Error Code 38 Check for blockages in the venting system
5. Error Code 73 Reset the unit and check for proper ventilation
6. Error Code 108 Examine the gas valve and connections
7. Error Code 101 Inspect the igniter and flame sensor
8. Error Code 001 Reset the unit and check for gas supply
9. Error Code 002 Ensure proper electrical connections
10. Error Code 003 Check for leaks in the gas line
11. Error Code 012 Inspect and clean the heat exchanger
12. Error Code 021 Verify proper venting installation
13. Error Code 027 Check for obstructions in the air intake
14. Error Code 032 Reset the unit and check for proper grounding
15. Error Code 041 Inspect and clean the condensate trap
16. Error Code 049 Verify proper gas pressure
17. Error Code 055 Check for blockages in the condensate drain
18. Error Code 059 Inspect the flue for obstructions
19. Error Code 079 Reset the unit and check for proper combustion air

Maintaining appropriate heating and insulation in your house is crucial for both comfort and energy economy. Although many homes choose Navien boilers, they can have problems just like any other system. Recognizing typical mistakes can make it easier for you to spot issues and find effective solutions.

The most common problem with Navien boilers is incorrect installation. Installation errors can result in performance problems and safety concerns. These can range from improper sizing to faulty venting. To avoid these problems with installation, it is essential to work with a qualified professional.

Ignoring routine maintenance is another common error. Navien boilers require routine maintenance to ensure optimal performance, just like any other appliance. Neglecting maintenance duties can lead to lower system performance, increased energy costs, and even system failure.

An additional factor in issues may be inadequate insulation surrounding the boiler and pipes. Heat loss from inadequate insulation can lower system efficiency and raise energy expenses. Consistent performance and heat retention are ensured by proper insulation.

A common error made by homeowners is to ignore warning indications of possible problems. Unusual sounds, temperature fluctuations, and recurrent error codes are all signs that there might be a problem with your Navien boiler. By taking immediate action, you can stop additional damage and expensive repairs.

Problems with Navien boilers can also result from incorrectly configured controls and settings. Ineffective operation and discomfort can result from inaccurate temperature settings or programming mistakes. Performance can be enhanced by taking the time to comprehend and make the appropriate settings adjustments.

The performance of a Navien boiler may also be impacted by neglecting to address water quality issues. Hard water can lead to the accumulation of limescale, which can harm components and reduce efficiency. To lessen these issues, consider installing a water softener or flushing the system on a regular basis.

If leaks are not fixed right away, Navien boilers may also experience other problems. Ignoring leaks can result in water damage and system malfunctions, whether the leak is in the piping, connections, or internal components. It’s crucial to routinely check the system for leaks.

Ignoring the requirements for proper venting is a mistake that can jeopardize safety. An accumulation of carbon monoxide can result from improper venting, which puts residents’ health at risk. It is essential to make sure the boiler is vented correctly in accordance with the manufacturer’s instructions.

Neglecting the significance of system sizing may also result in Navien boiler issues. Smaller boilers could find it difficult to keep up with demand, which would leave users feeling too cold. But, large boilers have a tendency to turn on and off frequently, wasting energy and adding needless wear and tear.

Finally, problems with Navien boilers may worsen if professional assistance is not sought when necessary. While homeowners can handle certain small problems, qualified technicians should handle complex issues or those involving gas or electrical components.

In conclusion, you can maximize the performance of your Navien boiler by comprehending and avoiding common mistakes. For many years to come, you can guarantee dependable performance and energy efficiency by making the right investments in appropriate installation, routine maintenance, and prompt repairs.

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Sergey Ivanov

I like to help people create comfort and comfort in their homes. I share my experience and knowledge in articles so that you can make the right choice of a heating and insulation system for your home.

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